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Zamak 2 vs. SAE-AISI 1025 Steel

Zamak 2 belongs to the zinc alloys classification, while SAE-AISI 1025 steel belongs to the iron alloys. There are 31 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown.

For each property being compared, the top bar is Zamak 2 and the bottom bar is SAE-AISI 1025 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 100
130 to 140
Elastic (Young's, Tensile) Modulus, GPa 87
190
Elongation at Break, % 6.0
17 to 28
Fatigue Strength, MPa 59
190 to 280
Poisson's Ratio 0.26
0.29
Shear Modulus, GPa 33
73
Shear Strength, MPa 320
290 to 310
Tensile Strength: Ultimate (UTS), MPa 360
450 to 500
Tensile Strength: Yield (Proof), MPa 270
250 to 420

Thermal Properties

Latent Heat of Fusion, J/g 130
250
Maximum Temperature: Mechanical, °C 95
400
Melting Completion (Liquidus), °C 390
1460
Melting Onset (Solidus), °C 380
1420
Specific Heat Capacity, J/kg-K 410
470
Thermal Conductivity, W/m-K 110
52
Thermal Expansion, µm/m-K 28
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 25
6.9
Electrical Conductivity: Equal Weight (Specific), % IACS 35
8.0

Otherwise Unclassified Properties

Base Metal Price, % relative 12
1.8
Density, g/cm3 6.5
7.9
Embodied Carbon, kg CO2/kg material 3.0
1.4
Embodied Energy, MJ/kg 57
18
Embodied Water, L/kg 380
45

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 20
80 to 110
Resilience: Unit (Modulus of Resilience), kJ/m3 420
170 to 470
Stiffness to Weight: Axial, points 7.5
13
Stiffness to Weight: Bending, points 23
24
Strength to Weight: Axial, points 15
16 to 18
Strength to Weight: Bending, points 17
17 to 18
Thermal Diffusivity, mm2/s 41
14
Thermal Shock Resistance, points 11
14 to 16

Alloy Composition

Aluminum (Al), % 3.5 to 4.3
0
Cadmium (Cd), % 0 to 0.0050
0
Carbon (C), % 0
0.22 to 0.28
Copper (Cu), % 2.5 to 3.3
0
Iron (Fe), % 0 to 0.1
99.03 to 99.48
Lead (Pb), % 0 to 0.0050
0
Magnesium (Mg), % 0.020 to 0.060
0
Manganese (Mn), % 0
0.3 to 0.6
Nickel (Ni), % 0 to 0.020
0
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0 to 0.030
0
Sulfur (S), % 0
0 to 0.050
Tin (Sn), % 0 to 0.0030
0
Zinc (Zn), % 92.2 to 94
0