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Zamak 2 vs. Zamak 5

Both Zamak 2 and Zamak 5 are zinc alloys. Both are furnished in the as-fabricated (no temper or treatment) condition. They have a very high 98% of their average alloy composition in common.

For each property being compared, the top bar is Zamak 2 and the bottom bar is Zamak 5.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 100
92
Compressive (Crushing) Strength, MPa 640
600
Elastic (Young's, Tensile) Modulus, GPa 87
87
Elongation at Break, % 6.0
6.3
Fatigue Strength, MPa 59
56
Knoop Hardness 130
120
Poisson's Ratio 0.26
0.25
Rockwell B Hardness 63
57
Shear Modulus, GPa 33
33
Shear Strength, MPa 320
260
Tensile Strength: Ultimate (UTS), MPa 360
330
Tensile Strength: Yield (Proof), MPa 270
240

Thermal Properties

Latent Heat of Fusion, J/g 130
120
Maximum Temperature: Mechanical, °C 95
95
Melting Completion (Liquidus), °C 390
390
Melting Onset (Solidus), °C 380
380
Solidification (Pattern Maker's) Shrinkage, % 1.3
1.2
Specific Heat Capacity, J/kg-K 410
410
Thermal Conductivity, W/m-K 110
110
Thermal Expansion, µm/m-K 28
27

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 25
26
Electrical Conductivity: Equal Weight (Specific), % IACS 35
37

Otherwise Unclassified Properties

Base Metal Price, % relative 12
12
Density, g/cm3 6.5
6.4
Embodied Carbon, kg CO2/kg material 3.0
3.0
Embodied Energy, MJ/kg 57
57
Embodied Water, L/kg 380
380

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 20
19
Resilience: Unit (Modulus of Resilience), kJ/m3 420
330
Stiffness to Weight: Axial, points 7.5
7.5
Stiffness to Weight: Bending, points 23
23
Strength to Weight: Axial, points 15
14
Strength to Weight: Bending, points 17
16
Thermal Diffusivity, mm2/s 41
42
Thermal Shock Resistance, points 11
9.9

Alloy Composition

Aluminum (Al), % 3.5 to 4.3
3.5 to 4.3
Cadmium (Cd), % 0 to 0.0050
0 to 0.0050
Copper (Cu), % 2.5 to 3.3
0.7 to 1.3
Iron (Fe), % 0 to 0.1
0 to 0.1
Lead (Pb), % 0 to 0.0050
0 to 0.0050
Magnesium (Mg), % 0.020 to 0.060
0.025 to 0.080
Nickel (Ni), % 0 to 0.020
0 to 0.020
Silicon (Si), % 0 to 0.030
0 to 0.030
Tin (Sn), % 0 to 0.0030
0 to 0.0030
Zinc (Zn), % 92.2 to 94
94.3 to 95.7