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Zamak 3 vs. 7005 Aluminum

Zamak 3 belongs to the zinc alloys classification, while 7005 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (7, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is Zamak 3 and the bottom bar is 7005 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 86
70
Elongation at Break, % 11
10 to 20
Fatigue Strength, MPa 48
100 to 190
Poisson's Ratio 0.25
0.33
Shear Modulus, GPa 33
26
Shear Strength, MPa 210
120 to 230
Tensile Strength: Ultimate (UTS), MPa 280
200 to 400
Tensile Strength: Yield (Proof), MPa 210
95 to 350

Thermal Properties

Latent Heat of Fusion, J/g 120
380
Maximum Temperature: Mechanical, °C 95
200
Melting Completion (Liquidus), °C 390
640
Melting Onset (Solidus), °C 380
610
Specific Heat Capacity, J/kg-K 410
880
Thermal Conductivity, W/m-K 110
140 to 170
Thermal Expansion, µm/m-K 27
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 27
35 to 43
Electrical Conductivity: Equal Weight (Specific), % IACS 38
110 to 130

Otherwise Unclassified Properties

Base Metal Price, % relative 11
9.5
Density, g/cm3 6.4
2.9
Embodied Carbon, kg CO2/kg material 3.0
8.3
Embodied Energy, MJ/kg 57
150
Embodied Water, L/kg 380
1150

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 28
32 to 57
Resilience: Unit (Modulus of Resilience), kJ/m3 260
65 to 850
Stiffness to Weight: Axial, points 7.5
13
Stiffness to Weight: Bending, points 23
47
Strength to Weight: Axial, points 12
19 to 38
Strength to Weight: Bending, points 15
26 to 41
Thermal Diffusivity, mm2/s 43
54 to 65
Thermal Shock Resistance, points 8.6
8.7 to 18

Alloy Composition


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Aluminum (Al), % 3.5 to 4.3
91 to 94.7
Cadmium (Cd), % 0 to 0.0050
0
Chromium (Cr), % 0
0.060 to 0.2
Copper (Cu), % 0 to 0.25
0 to 0.1
Iron (Fe), % 0 to 0.1
0 to 0.4
Lead (Pb), % 0 to 0.0050
0
Magnesium (Mg), % 0.020 to 0.060
1.0 to 1.8
Manganese (Mn), % 0
0.2 to 0.7
Nickel (Ni), % 0 to 0.020
0
Silicon (Si), % 0 to 0.030
0 to 0.35
Tin (Sn), % 0 to 0.0030
0
Titanium (Ti), % 0
0.010 to 0.060
Zinc (Zn), % 95.3 to 96.5
4.0 to 5.0
Zirconium (Zr), % 0
0.080 to 0.2
Residuals, % 0
0 to 0.15