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Zamak 3 vs. AWS ER80S-Ni1

Zamak 3 belongs to the zinc alloys classification, while AWS ER80S-Ni1 belongs to the iron alloys. There are 27 material properties with values for both materials. Properties with values for just one material (9, in this case) are not shown.

For each property being compared, the top bar is Zamak 3 and the bottom bar is AWS ER80S-Ni1.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 86
190
Elongation at Break, % 11
27
Poisson's Ratio 0.25
0.29
Shear Modulus, GPa 33
72
Tensile Strength: Ultimate (UTS), MPa 280
630
Tensile Strength: Yield (Proof), MPa 210
530

Thermal Properties

Latent Heat of Fusion, J/g 120
260
Melting Completion (Liquidus), °C 390
1450
Melting Onset (Solidus), °C 380
1410
Specific Heat Capacity, J/kg-K 410
470
Thermal Conductivity, W/m-K 110
41
Thermal Expansion, µm/m-K 27
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 27
7.5
Electrical Conductivity: Equal Weight (Specific), % IACS 38
8.6

Otherwise Unclassified Properties

Base Metal Price, % relative 11
2.7
Density, g/cm3 6.4
7.8
Embodied Carbon, kg CO2/kg material 3.0
1.6
Embodied Energy, MJ/kg 57
21
Embodied Water, L/kg 380
49

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 28
160
Resilience: Unit (Modulus of Resilience), kJ/m3 260
740
Stiffness to Weight: Axial, points 7.5
13
Stiffness to Weight: Bending, points 23
24
Strength to Weight: Axial, points 12
22
Strength to Weight: Bending, points 15
21
Thermal Diffusivity, mm2/s 43
11
Thermal Shock Resistance, points 8.6
19

Alloy Composition


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Aluminum (Al), % 3.5 to 4.3
0
Cadmium (Cd), % 0 to 0.0050
0
Carbon (C), % 0
0 to 0.12
Chromium (Cr), % 0
0 to 0.15
Copper (Cu), % 0 to 0.25
0 to 0.35
Iron (Fe), % 0 to 0.1
95.3 to 98.8
Lead (Pb), % 0 to 0.0050
0
Magnesium (Mg), % 0.020 to 0.060
0
Manganese (Mn), % 0
0 to 1.3
Molybdenum (Mo), % 0
0 to 0.35
Nickel (Ni), % 0 to 0.020
0.8 to 1.1
Phosphorus (P), % 0
0 to 0.025
Silicon (Si), % 0 to 0.030
0.4 to 0.8
Sulfur (S), % 0
0 to 0.025
Tin (Sn), % 0 to 0.0030
0
Vanadium (V), % 0
0 to 0.050
Zinc (Zn), % 95.3 to 96.5
0
Residuals, % 0
0 to 0.5