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Zamak 5 vs. 2117 Aluminum

Zamak 5 belongs to the zinc alloys classification, while 2117 aluminum belongs to the aluminum alloys. There are 31 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is Zamak 5 and the bottom bar is 2117 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 92
70
Elastic (Young's, Tensile) Modulus, GPa 87
71
Elongation at Break, % 6.3
26
Fatigue Strength, MPa 56
95
Poisson's Ratio 0.25
0.33
Shear Modulus, GPa 33
27
Shear Strength, MPa 260
200
Tensile Strength: Ultimate (UTS), MPa 330
300
Tensile Strength: Yield (Proof), MPa 240
170

Thermal Properties

Latent Heat of Fusion, J/g 120
400
Maximum Temperature: Mechanical, °C 95
220
Melting Completion (Liquidus), °C 390
650
Melting Onset (Solidus), °C 380
550
Specific Heat Capacity, J/kg-K 410
880
Thermal Conductivity, W/m-K 110
150
Thermal Expansion, µm/m-K 27
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 26
40
Electrical Conductivity: Equal Weight (Specific), % IACS 37
120

Otherwise Unclassified Properties

Base Metal Price, % relative 12
10
Density, g/cm3 6.4
3.0
Embodied Carbon, kg CO2/kg material 3.0
8.2
Embodied Energy, MJ/kg 57
150
Embodied Water, L/kg 380
1150

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 19
64
Resilience: Unit (Modulus of Resilience), kJ/m3 330
190
Stiffness to Weight: Axial, points 7.5
13
Stiffness to Weight: Bending, points 23
47
Strength to Weight: Axial, points 14
28
Strength to Weight: Bending, points 16
33
Thermal Diffusivity, mm2/s 42
59
Thermal Shock Resistance, points 9.9
12

Alloy Composition


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Aluminum (Al), % 3.5 to 4.3
91 to 97.6
Cadmium (Cd), % 0 to 0.0050
0
Chromium (Cr), % 0
0 to 0.1
Copper (Cu), % 0.7 to 1.3
2.2 to 4.5
Iron (Fe), % 0 to 0.1
0 to 0.7
Lead (Pb), % 0 to 0.0050
0
Magnesium (Mg), % 0.025 to 0.080
0.2 to 1.0
Manganese (Mn), % 0
0.4 to 1.0
Nickel (Ni), % 0 to 0.020
0
Silicon (Si), % 0 to 0.030
0.2 to 0.8
Tin (Sn), % 0 to 0.0030
0
Titanium (Ti), % 0
0 to 0.25
Zinc (Zn), % 94.3 to 95.7
0 to 0.25
Zirconium (Zr), % 0
0 to 0.25
Residuals, % 0
0 to 0.15