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Zamak 5 vs. 3005 Aluminum

Zamak 5 belongs to the zinc alloys classification, while 3005 aluminum belongs to the aluminum alloys. There are 31 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is Zamak 5 and the bottom bar is 3005 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 92
33 to 73
Elastic (Young's, Tensile) Modulus, GPa 87
70
Elongation at Break, % 6.3
1.1 to 16
Fatigue Strength, MPa 56
53 to 100
Poisson's Ratio 0.25
0.33
Shear Modulus, GPa 33
26
Shear Strength, MPa 260
84 to 150
Tensile Strength: Ultimate (UTS), MPa 330
140 to 270
Tensile Strength: Yield (Proof), MPa 240
51 to 240

Thermal Properties

Latent Heat of Fusion, J/g 120
400
Maximum Temperature: Mechanical, °C 95
180
Melting Completion (Liquidus), °C 390
660
Melting Onset (Solidus), °C 380
640
Specific Heat Capacity, J/kg-K 410
900
Thermal Conductivity, W/m-K 110
160
Thermal Expansion, µm/m-K 27
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 26
42
Electrical Conductivity: Equal Weight (Specific), % IACS 37
140

Otherwise Unclassified Properties

Base Metal Price, % relative 12
9.5
Density, g/cm3 6.4
2.8
Embodied Carbon, kg CO2/kg material 3.0
8.2
Embodied Energy, MJ/kg 57
150
Embodied Water, L/kg 380
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 19
2.2 to 18
Resilience: Unit (Modulus of Resilience), kJ/m3 330
18 to 390
Stiffness to Weight: Axial, points 7.5
14
Stiffness to Weight: Bending, points 23
49
Strength to Weight: Axial, points 14
14 to 27
Strength to Weight: Bending, points 16
21 to 33
Thermal Diffusivity, mm2/s 42
64
Thermal Shock Resistance, points 9.9
6.0 to 12

Alloy Composition


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Aluminum (Al), % 3.5 to 4.3
95.7 to 98.8
Cadmium (Cd), % 0 to 0.0050
0
Chromium (Cr), % 0
0 to 0.1
Copper (Cu), % 0.7 to 1.3
0 to 0.3
Iron (Fe), % 0 to 0.1
0 to 0.7
Lead (Pb), % 0 to 0.0050
0
Magnesium (Mg), % 0.025 to 0.080
0.2 to 0.6
Manganese (Mn), % 0
1.0 to 1.5
Nickel (Ni), % 0 to 0.020
0
Silicon (Si), % 0 to 0.030
0 to 0.6
Tin (Sn), % 0 to 0.0030
0
Titanium (Ti), % 0
0 to 0.1
Zinc (Zn), % 94.3 to 95.7
0 to 0.25
Residuals, % 0
0 to 0.15