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Zamak 5 vs. 392.0 Aluminum

Zamak 5 belongs to the zinc alloys classification, while 392.0 aluminum belongs to the aluminum alloys. There are 29 material properties with values for both materials. Properties with values for just one material (6, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is Zamak 5 and the bottom bar is 392.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 87
75
Elongation at Break, % 6.3
0.86
Fatigue Strength, MPa 56
190
Poisson's Ratio 0.25
0.33
Shear Modulus, GPa 33
28
Tensile Strength: Ultimate (UTS), MPa 330
290
Tensile Strength: Yield (Proof), MPa 240
270

Thermal Properties

Latent Heat of Fusion, J/g 120
670
Maximum Temperature: Mechanical, °C 95
170
Melting Completion (Liquidus), °C 390
670
Melting Onset (Solidus), °C 380
580
Specific Heat Capacity, J/kg-K 410
900
Thermal Conductivity, W/m-K 110
130
Thermal Expansion, µm/m-K 27
19

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 26
25
Electrical Conductivity: Equal Weight (Specific), % IACS 37
90

Otherwise Unclassified Properties

Base Metal Price, % relative 12
10
Density, g/cm3 6.4
2.5
Embodied Carbon, kg CO2/kg material 3.0
7.5
Embodied Energy, MJ/kg 57
140
Embodied Water, L/kg 380
950

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 19
2.4
Resilience: Unit (Modulus of Resilience), kJ/m3 330
490
Stiffness to Weight: Axial, points 7.5
17
Stiffness to Weight: Bending, points 23
56
Strength to Weight: Axial, points 14
32
Strength to Weight: Bending, points 16
39
Thermal Diffusivity, mm2/s 42
60
Thermal Shock Resistance, points 9.9
15

Alloy Composition


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Aluminum (Al), % 3.5 to 4.3
73.9 to 80.6
Cadmium (Cd), % 0 to 0.0050
0
Copper (Cu), % 0.7 to 1.3
0.4 to 0.8
Iron (Fe), % 0 to 0.1
0 to 1.5
Lead (Pb), % 0 to 0.0050
0
Magnesium (Mg), % 0.025 to 0.080
0.8 to 1.2
Manganese (Mn), % 0
0.2 to 0.6
Nickel (Ni), % 0 to 0.020
0 to 0.5
Silicon (Si), % 0 to 0.030
18 to 20
Tin (Sn), % 0 to 0.0030
0 to 0.3
Titanium (Ti), % 0
0 to 0.2
Zinc (Zn), % 94.3 to 95.7
0 to 0.5
Residuals, % 0
0 to 0.5