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Zamak 5 vs. 4145 Aluminum

Zamak 5 belongs to the zinc alloys classification, while 4145 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (6, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is Zamak 5 and the bottom bar is 4145 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 87
73
Elongation at Break, % 6.3
2.2
Fatigue Strength, MPa 56
48
Poisson's Ratio 0.25
0.33
Shear Modulus, GPa 33
28
Shear Strength, MPa 260
69
Tensile Strength: Ultimate (UTS), MPa 330
120
Tensile Strength: Yield (Proof), MPa 240
68

Thermal Properties

Latent Heat of Fusion, J/g 120
540
Maximum Temperature: Mechanical, °C 95
160
Melting Completion (Liquidus), °C 390
590
Melting Onset (Solidus), °C 380
520
Specific Heat Capacity, J/kg-K 410
880
Thermal Conductivity, W/m-K 110
100
Thermal Expansion, µm/m-K 27
21

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 26
26
Electrical Conductivity: Equal Weight (Specific), % IACS 37
84

Otherwise Unclassified Properties

Base Metal Price, % relative 12
10
Density, g/cm3 6.4
2.8
Embodied Carbon, kg CO2/kg material 3.0
7.6
Embodied Energy, MJ/kg 57
140
Embodied Water, L/kg 380
1040

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 19
2.3
Resilience: Unit (Modulus of Resilience), kJ/m3 330
31
Stiffness to Weight: Axial, points 7.5
14
Stiffness to Weight: Bending, points 23
50
Strength to Weight: Axial, points 14
12
Strength to Weight: Bending, points 16
19
Thermal Diffusivity, mm2/s 42
42
Thermal Shock Resistance, points 9.9
5.5

Alloy Composition


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Aluminum (Al), % 3.5 to 4.3
83 to 87.4
Cadmium (Cd), % 0 to 0.0050
0
Chromium (Cr), % 0
0 to 0.15
Copper (Cu), % 0.7 to 1.3
3.3 to 4.7
Iron (Fe), % 0 to 0.1
0 to 0.8
Lead (Pb), % 0 to 0.0050
0
Magnesium (Mg), % 0.025 to 0.080
0 to 0.15
Manganese (Mn), % 0
0 to 0.15
Nickel (Ni), % 0 to 0.020
0
Silicon (Si), % 0 to 0.030
9.3 to 10.7
Tin (Sn), % 0 to 0.0030
0
Zinc (Zn), % 94.3 to 95.7
0 to 0.2
Residuals, % 0
0 to 0.15