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Zamak 5 vs. 512.0 Aluminum

Zamak 5 belongs to the zinc alloys classification, while 512.0 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is Zamak 5 and the bottom bar is 512.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 92
50
Elastic (Young's, Tensile) Modulus, GPa 87
69
Elongation at Break, % 6.3
2.0
Fatigue Strength, MPa 56
58
Poisson's Ratio 0.25
0.33
Shear Modulus, GPa 33
26
Tensile Strength: Ultimate (UTS), MPa 330
130
Tensile Strength: Yield (Proof), MPa 240
83

Thermal Properties

Latent Heat of Fusion, J/g 120
420
Maximum Temperature: Mechanical, °C 95
180
Melting Completion (Liquidus), °C 390
630
Melting Onset (Solidus), °C 380
590
Specific Heat Capacity, J/kg-K 410
900
Thermal Conductivity, W/m-K 110
150
Thermal Expansion, µm/m-K 27
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 26
38
Electrical Conductivity: Equal Weight (Specific), % IACS 37
130

Otherwise Unclassified Properties

Base Metal Price, % relative 12
9.5
Density, g/cm3 6.4
2.7
Embodied Carbon, kg CO2/kg material 3.0
8.8
Embodied Energy, MJ/kg 57
150
Embodied Water, L/kg 380
1160

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 19
2.3
Resilience: Unit (Modulus of Resilience), kJ/m3 330
50
Stiffness to Weight: Axial, points 7.5
14
Stiffness to Weight: Bending, points 23
51
Strength to Weight: Axial, points 14
14
Strength to Weight: Bending, points 16
22
Thermal Diffusivity, mm2/s 42
60
Thermal Shock Resistance, points 9.9
6.1

Alloy Composition


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Aluminum (Al), % 3.5 to 4.3
90.6 to 95.1
Cadmium (Cd), % 0 to 0.0050
0
Chromium (Cr), % 0
0 to 0.25
Copper (Cu), % 0.7 to 1.3
0 to 0.35
Iron (Fe), % 0 to 0.1
0 to 0.6
Lead (Pb), % 0 to 0.0050
0
Magnesium (Mg), % 0.025 to 0.080
3.5 to 4.5
Manganese (Mn), % 0
0 to 0.8
Nickel (Ni), % 0 to 0.020
0
Silicon (Si), % 0 to 0.030
1.4 to 2.2
Tin (Sn), % 0 to 0.0030
0
Titanium (Ti), % 0
0 to 0.25
Zinc (Zn), % 94.3 to 95.7
0 to 0.35
Residuals, % 0
0 to 0.15