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Zamak 5 vs. 6105 Aluminum

Zamak 5 belongs to the zinc alloys classification, while 6105 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is Zamak 5 and the bottom bar is 6105 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 87
68
Elongation at Break, % 6.3
9.0 to 16
Fatigue Strength, MPa 56
95 to 130
Poisson's Ratio 0.25
0.33
Shear Modulus, GPa 33
26
Shear Strength, MPa 260
120 to 170
Tensile Strength: Ultimate (UTS), MPa 330
190 to 280
Tensile Strength: Yield (Proof), MPa 240
120 to 270

Thermal Properties

Latent Heat of Fusion, J/g 120
410
Maximum Temperature: Mechanical, °C 95
160
Melting Completion (Liquidus), °C 390
650
Melting Onset (Solidus), °C 380
600
Specific Heat Capacity, J/kg-K 410
900
Thermal Conductivity, W/m-K 110
180 to 190
Thermal Expansion, µm/m-K 27
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 26
46 to 50
Electrical Conductivity: Equal Weight (Specific), % IACS 37
150 to 170

Otherwise Unclassified Properties

Base Metal Price, % relative 12
9.5
Density, g/cm3 6.4
2.7
Embodied Carbon, kg CO2/kg material 3.0
8.3
Embodied Energy, MJ/kg 57
150
Embodied Water, L/kg 380
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 19
25 to 27
Resilience: Unit (Modulus of Resilience), kJ/m3 330
100 to 550
Stiffness to Weight: Axial, points 7.5
14
Stiffness to Weight: Bending, points 23
51
Strength to Weight: Axial, points 14
20 to 29
Strength to Weight: Bending, points 16
28 to 35
Thermal Diffusivity, mm2/s 42
72 to 79
Thermal Shock Resistance, points 9.9
8.6 to 12

Alloy Composition


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Aluminum (Al), % 3.5 to 4.3
97.2 to 99
Cadmium (Cd), % 0 to 0.0050
0
Chromium (Cr), % 0
0 to 0.1
Copper (Cu), % 0.7 to 1.3
0 to 0.1
Iron (Fe), % 0 to 0.1
0 to 0.35
Lead (Pb), % 0 to 0.0050
0
Magnesium (Mg), % 0.025 to 0.080
0.45 to 0.8
Manganese (Mn), % 0
0 to 0.1
Nickel (Ni), % 0 to 0.020
0
Silicon (Si), % 0 to 0.030
0.6 to 1.0
Tin (Sn), % 0 to 0.0030
0
Titanium (Ti), % 0
0 to 0.1
Zinc (Zn), % 94.3 to 95.7
0 to 0.1
Residuals, % 0
0 to 0.15