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Zamak 5 vs. 6110A Aluminum

Zamak 5 belongs to the zinc alloys classification, while 6110A aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is Zamak 5 and the bottom bar is 6110A aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 87
70
Elongation at Break, % 6.3
11 to 18
Fatigue Strength, MPa 56
140 to 210
Poisson's Ratio 0.25
0.33
Shear Modulus, GPa 33
26
Shear Strength, MPa 260
220 to 280
Tensile Strength: Ultimate (UTS), MPa 330
360 to 470
Tensile Strength: Yield (Proof), MPa 240
250 to 430

Thermal Properties

Latent Heat of Fusion, J/g 120
410
Maximum Temperature: Mechanical, °C 95
190
Melting Completion (Liquidus), °C 390
650
Melting Onset (Solidus), °C 380
600
Specific Heat Capacity, J/kg-K 410
900
Thermal Conductivity, W/m-K 110
160
Thermal Expansion, µm/m-K 27
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 26
42
Electrical Conductivity: Equal Weight (Specific), % IACS 37
140

Otherwise Unclassified Properties

Base Metal Price, % relative 12
9.5
Density, g/cm3 6.4
2.8
Embodied Carbon, kg CO2/kg material 3.0
8.4
Embodied Energy, MJ/kg 57
150
Embodied Water, L/kg 380
1170

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 19
47 to 58
Resilience: Unit (Modulus of Resilience), kJ/m3 330
450 to 1300
Stiffness to Weight: Axial, points 7.5
14
Stiffness to Weight: Bending, points 23
50
Strength to Weight: Axial, points 14
36 to 47
Strength to Weight: Bending, points 16
41 to 48
Thermal Diffusivity, mm2/s 42
65
Thermal Shock Resistance, points 9.9
16 to 21

Alloy Composition


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Aluminum (Al), % 3.5 to 4.3
94.8 to 98
Cadmium (Cd), % 0 to 0.0050
0
Chromium (Cr), % 0
0.050 to 0.25
Copper (Cu), % 0.7 to 1.3
0.3 to 0.8
Iron (Fe), % 0 to 0.1
0 to 0.5
Lead (Pb), % 0 to 0.0050
0
Magnesium (Mg), % 0.025 to 0.080
0.7 to 1.1
Manganese (Mn), % 0
0.3 to 0.9
Nickel (Ni), % 0 to 0.020
0
Silicon (Si), % 0 to 0.030
0.7 to 1.1
Tin (Sn), % 0 to 0.0030
0
Titanium (Ti), % 0
0 to 0.2
Zinc (Zn), % 94.3 to 95.7
0 to 0.2
Zirconium (Zr), % 0
0 to 0.2
Residuals, % 0
0 to 0.15