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Zamak 5 vs. AISI 302 Stainless Steel

Zamak 5 belongs to the zinc alloys classification, while AISI 302 stainless steel belongs to the iron alloys. There are 31 material properties with values for both materials. Properties with values for just one material (7, in this case) are not shown.

For each property being compared, the top bar is Zamak 5 and the bottom bar is AISI 302 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 92
170 to 440
Elastic (Young's, Tensile) Modulus, GPa 87
200
Elongation at Break, % 6.3
4.5 to 46
Fatigue Strength, MPa 56
210 to 520
Poisson's Ratio 0.25
0.28
Shear Modulus, GPa 33
77
Shear Strength, MPa 260
400 to 830
Tensile Strength: Ultimate (UTS), MPa 330
580 to 1430
Tensile Strength: Yield (Proof), MPa 240
230 to 1100

Thermal Properties

Latent Heat of Fusion, J/g 120
280
Maximum Temperature: Mechanical, °C 95
710
Melting Completion (Liquidus), °C 390
1420
Melting Onset (Solidus), °C 380
1400
Specific Heat Capacity, J/kg-K 410
480
Thermal Conductivity, W/m-K 110
16
Thermal Expansion, µm/m-K 27
17

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 26
2.4
Electrical Conductivity: Equal Weight (Specific), % IACS 37
2.8

Otherwise Unclassified Properties

Base Metal Price, % relative 12
15
Density, g/cm3 6.4
7.8
Embodied Carbon, kg CO2/kg material 3.0
3.0
Embodied Energy, MJ/kg 57
42
Embodied Water, L/kg 380
140

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 19
59 to 260
Resilience: Unit (Modulus of Resilience), kJ/m3 330
140 to 3070
Stiffness to Weight: Axial, points 7.5
14
Stiffness to Weight: Bending, points 23
25
Strength to Weight: Axial, points 14
21 to 51
Strength to Weight: Bending, points 16
20 to 36
Thermal Diffusivity, mm2/s 42
4.4
Thermal Shock Resistance, points 9.9
12 to 31

Alloy Composition

Aluminum (Al), % 3.5 to 4.3
0
Cadmium (Cd), % 0 to 0.0050
0
Carbon (C), % 0
0 to 0.15
Chromium (Cr), % 0
17 to 19
Copper (Cu), % 0.7 to 1.3
0
Iron (Fe), % 0 to 0.1
67.9 to 75
Lead (Pb), % 0 to 0.0050
0
Magnesium (Mg), % 0.025 to 0.080
0
Manganese (Mn), % 0
0 to 2.0
Nickel (Ni), % 0 to 0.020
8.0 to 10
Nitrogen (N), % 0
0 to 0.1
Phosphorus (P), % 0
0 to 0.045
Silicon (Si), % 0 to 0.030
0 to 0.75
Sulfur (S), % 0
0 to 0.030
Tin (Sn), % 0 to 0.0030
0
Zinc (Zn), % 94.3 to 95.7
0