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Zamak 5 vs. AISI 405 Stainless Steel

Zamak 5 belongs to the zinc alloys classification, while AISI 405 stainless steel belongs to the iron alloys. There are 32 material properties with values for both materials. Properties with values for just one material (7, in this case) are not shown.

For each property being compared, the top bar is Zamak 5 and the bottom bar is AISI 405 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 92
170
Elastic (Young's, Tensile) Modulus, GPa 87
190
Elongation at Break, % 6.3
22
Fatigue Strength, MPa 56
130
Poisson's Ratio 0.25
0.28
Rockwell B Hardness 57
76
Shear Modulus, GPa 33
76
Shear Strength, MPa 260
300
Tensile Strength: Ultimate (UTS), MPa 330
470
Tensile Strength: Yield (Proof), MPa 240
200

Thermal Properties

Latent Heat of Fusion, J/g 120
280
Maximum Temperature: Mechanical, °C 95
820
Melting Completion (Liquidus), °C 390
1530
Melting Onset (Solidus), °C 380
1480
Specific Heat Capacity, J/kg-K 410
480
Thermal Conductivity, W/m-K 110
30
Thermal Expansion, µm/m-K 27
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 26
2.9
Electrical Conductivity: Equal Weight (Specific), % IACS 37
3.3

Otherwise Unclassified Properties

Base Metal Price, % relative 12
7.0
Density, g/cm3 6.4
7.7
Embodied Carbon, kg CO2/kg material 3.0
2.0
Embodied Energy, MJ/kg 57
28
Embodied Water, L/kg 380
100

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 19
84
Resilience: Unit (Modulus of Resilience), kJ/m3 330
100
Stiffness to Weight: Axial, points 7.5
14
Stiffness to Weight: Bending, points 23
25
Strength to Weight: Axial, points 14
17
Strength to Weight: Bending, points 16
17
Thermal Diffusivity, mm2/s 42
8.1
Thermal Shock Resistance, points 9.9
16

Alloy Composition

Aluminum (Al), % 3.5 to 4.3
0.1 to 0.3
Cadmium (Cd), % 0 to 0.0050
0
Carbon (C), % 0
0 to 0.080
Chromium (Cr), % 0
11.5 to 14.5
Copper (Cu), % 0.7 to 1.3
0
Iron (Fe), % 0 to 0.1
82.5 to 88.4
Lead (Pb), % 0 to 0.0050
0
Magnesium (Mg), % 0.025 to 0.080
0
Manganese (Mn), % 0
0 to 1.0
Nickel (Ni), % 0 to 0.020
0 to 0.6
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0 to 0.030
0 to 1.0
Sulfur (S), % 0
0 to 0.030
Tin (Sn), % 0 to 0.0030
0
Zinc (Zn), % 94.3 to 95.7
0