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Zamak 5 vs. AWS ERNi-1

Zamak 5 belongs to the zinc alloys classification, while AWS ERNi-1 belongs to the nickel alloys. There are 24 material properties with values for both materials. Properties with values for just one material (11, in this case) are not shown.

For each property being compared, the top bar is Zamak 5 and the bottom bar is AWS ERNi-1.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 87
180
Elongation at Break, % 6.3
22
Poisson's Ratio 0.25
0.31
Shear Modulus, GPa 33
69
Tensile Strength: Ultimate (UTS), MPa 330
470

Thermal Properties

Latent Heat of Fusion, J/g 120
300
Melting Completion (Liquidus), °C 390
1360
Melting Onset (Solidus), °C 380
1310
Specific Heat Capacity, J/kg-K 410
450
Thermal Conductivity, W/m-K 110
73
Thermal Expansion, µm/m-K 27
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 26
19
Electrical Conductivity: Equal Weight (Specific), % IACS 37
19

Otherwise Unclassified Properties

Base Metal Price, % relative 12
60
Density, g/cm3 6.4
8.7
Embodied Carbon, kg CO2/kg material 3.0
11
Embodied Energy, MJ/kg 57
150
Embodied Water, L/kg 380
230

Common Calculations

Stiffness to Weight: Axial, points 7.5
12
Stiffness to Weight: Bending, points 23
22
Strength to Weight: Axial, points 14
15
Strength to Weight: Bending, points 16
15
Thermal Diffusivity, mm2/s 42
19
Thermal Shock Resistance, points 9.9
17

Alloy Composition


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Aluminum (Al), % 3.5 to 4.3
0 to 1.5
Cadmium (Cd), % 0 to 0.0050
0
Carbon (C), % 0
0 to 0.15
Copper (Cu), % 0.7 to 1.3
0 to 0.25
Iron (Fe), % 0 to 0.1
0 to 1.0
Lead (Pb), % 0 to 0.0050
0
Magnesium (Mg), % 0.025 to 0.080
0
Manganese (Mn), % 0
0 to 1.0
Nickel (Ni), % 0 to 0.020
93 to 98
Phosphorus (P), % 0
0 to 0.030
Silicon (Si), % 0 to 0.030
0 to 0.75
Sulfur (S), % 0
0 to 0.015
Tin (Sn), % 0 to 0.0030
0
Titanium (Ti), % 0
2.0 to 3.5
Zinc (Zn), % 94.3 to 95.7
0
Residuals, % 0
0 to 0.5