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Zamak 5 vs. EN AC-43100 Aluminum

Zamak 5 belongs to the zinc alloys classification, while EN AC-43100 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is Zamak 5 and the bottom bar is EN AC-43100 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 92
60 to 94
Elastic (Young's, Tensile) Modulus, GPa 87
71
Elongation at Break, % 6.3
1.1 to 2.5
Fatigue Strength, MPa 56
68 to 76
Poisson's Ratio 0.25
0.33
Shear Modulus, GPa 33
27
Tensile Strength: Ultimate (UTS), MPa 330
180 to 270
Tensile Strength: Yield (Proof), MPa 240
97 to 230

Thermal Properties

Latent Heat of Fusion, J/g 120
540
Maximum Temperature: Mechanical, °C 95
170
Melting Completion (Liquidus), °C 390
600
Melting Onset (Solidus), °C 380
590
Specific Heat Capacity, J/kg-K 410
900
Thermal Conductivity, W/m-K 110
140
Thermal Expansion, µm/m-K 27
22

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 26
37
Electrical Conductivity: Equal Weight (Specific), % IACS 37
130

Otherwise Unclassified Properties

Base Metal Price, % relative 12
9.5
Density, g/cm3 6.4
2.6
Embodied Carbon, kg CO2/kg material 3.0
7.8
Embodied Energy, MJ/kg 57
150
Embodied Water, L/kg 380
1070

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 19
2.9 to 5.7
Resilience: Unit (Modulus of Resilience), kJ/m3 330
66 to 360
Stiffness to Weight: Axial, points 7.5
15
Stiffness to Weight: Bending, points 23
54
Strength to Weight: Axial, points 14
20 to 29
Strength to Weight: Bending, points 16
28 to 36
Thermal Diffusivity, mm2/s 42
60
Thermal Shock Resistance, points 9.9
8.6 to 12

Alloy Composition


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Aluminum (Al), % 3.5 to 4.3
86.9 to 90.8
Cadmium (Cd), % 0 to 0.0050
0
Copper (Cu), % 0.7 to 1.3
0 to 0.1
Iron (Fe), % 0 to 0.1
0 to 0.55
Lead (Pb), % 0 to 0.0050
0 to 0.050
Magnesium (Mg), % 0.025 to 0.080
0.2 to 0.45
Manganese (Mn), % 0
0 to 0.45
Nickel (Ni), % 0 to 0.020
0 to 0.050
Silicon (Si), % 0 to 0.030
9.0 to 11
Tin (Sn), % 0 to 0.0030
0 to 0.050
Titanium (Ti), % 0
0 to 0.15
Zinc (Zn), % 94.3 to 95.7
0 to 0.1
Residuals, % 0
0 to 0.15