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Zamak 5 vs. EN AC-44200 Aluminum

Zamak 5 belongs to the zinc alloys classification, while EN AC-44200 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is Zamak 5 and the bottom bar is EN AC-44200 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 92
60
Elastic (Young's, Tensile) Modulus, GPa 87
72
Elongation at Break, % 6.3
6.2
Fatigue Strength, MPa 56
63
Poisson's Ratio 0.25
0.33
Shear Modulus, GPa 33
27
Tensile Strength: Ultimate (UTS), MPa 330
180
Tensile Strength: Yield (Proof), MPa 240
86

Thermal Properties

Latent Heat of Fusion, J/g 120
570
Maximum Temperature: Mechanical, °C 95
170
Melting Completion (Liquidus), °C 390
590
Melting Onset (Solidus), °C 380
580
Specific Heat Capacity, J/kg-K 410
910
Thermal Conductivity, W/m-K 110
130
Thermal Expansion, µm/m-K 27
21

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 26
35
Electrical Conductivity: Equal Weight (Specific), % IACS 37
130

Otherwise Unclassified Properties

Base Metal Price, % relative 12
9.5
Density, g/cm3 6.4
2.5
Embodied Carbon, kg CO2/kg material 3.0
7.7
Embodied Energy, MJ/kg 57
140
Embodied Water, L/kg 380
1050

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 19
9.1
Resilience: Unit (Modulus of Resilience), kJ/m3 330
51
Stiffness to Weight: Axial, points 7.5
16
Stiffness to Weight: Bending, points 23
55
Strength to Weight: Axial, points 14
20
Strength to Weight: Bending, points 16
28
Thermal Diffusivity, mm2/s 42
59
Thermal Shock Resistance, points 9.9
8.4

Alloy Composition


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Aluminum (Al), % 3.5 to 4.3
85.2 to 89.5
Cadmium (Cd), % 0 to 0.0050
0
Copper (Cu), % 0.7 to 1.3
0 to 0.050
Iron (Fe), % 0 to 0.1
0 to 0.55
Lead (Pb), % 0 to 0.0050
0
Magnesium (Mg), % 0.025 to 0.080
0
Manganese (Mn), % 0
0 to 0.35
Nickel (Ni), % 0 to 0.020
0
Silicon (Si), % 0 to 0.030
10.5 to 13.5
Tin (Sn), % 0 to 0.0030
0
Titanium (Ti), % 0
0 to 0.15
Zinc (Zn), % 94.3 to 95.7
0 to 0.1
Residuals, % 0
0 to 0.15