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Zamak 5 vs. EN AC-44300 Aluminum

Zamak 5 belongs to the zinc alloys classification, while EN AC-44300 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is Zamak 5 and the bottom bar is EN AC-44300 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 92
68
Elastic (Young's, Tensile) Modulus, GPa 87
72
Elongation at Break, % 6.3
1.1
Fatigue Strength, MPa 56
100
Poisson's Ratio 0.25
0.33
Shear Modulus, GPa 33
27
Tensile Strength: Ultimate (UTS), MPa 330
270
Tensile Strength: Yield (Proof), MPa 240
150

Thermal Properties

Latent Heat of Fusion, J/g 120
570
Maximum Temperature: Mechanical, °C 95
170
Melting Completion (Liquidus), °C 390
590
Melting Onset (Solidus), °C 380
580
Specific Heat Capacity, J/kg-K 410
900
Thermal Conductivity, W/m-K 110
130
Thermal Expansion, µm/m-K 27
21

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 26
33
Electrical Conductivity: Equal Weight (Specific), % IACS 37
120

Otherwise Unclassified Properties

Base Metal Price, % relative 12
9.5
Density, g/cm3 6.4
2.5
Embodied Carbon, kg CO2/kg material 3.0
7.7
Embodied Energy, MJ/kg 57
140
Embodied Water, L/kg 380
1050

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 19
2.6
Resilience: Unit (Modulus of Resilience), kJ/m3 330
150
Stiffness to Weight: Axial, points 7.5
16
Stiffness to Weight: Bending, points 23
55
Strength to Weight: Axial, points 14
29
Strength to Weight: Bending, points 16
36
Thermal Diffusivity, mm2/s 42
58
Thermal Shock Resistance, points 9.9
13

Alloy Composition


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Aluminum (Al), % 3.5 to 4.3
84.3 to 89.5
Cadmium (Cd), % 0 to 0.0050
0
Copper (Cu), % 0.7 to 1.3
0 to 0.1
Iron (Fe), % 0 to 0.1
0 to 1.0
Lead (Pb), % 0 to 0.0050
0
Magnesium (Mg), % 0.025 to 0.080
0
Manganese (Mn), % 0
0 to 0.55
Nickel (Ni), % 0 to 0.020
0
Silicon (Si), % 0 to 0.030
10.5 to 13.5
Tin (Sn), % 0 to 0.0030
0
Titanium (Ti), % 0
0 to 0.15
Zinc (Zn), % 94.3 to 95.7
0 to 0.15
Residuals, % 0
0 to 0.25