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Zamak 5 vs. EN AC-45300 Aluminum

Zamak 5 belongs to the zinc alloys classification, while EN AC-45300 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is Zamak 5 and the bottom bar is EN AC-45300 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 92
94 to 120
Elastic (Young's, Tensile) Modulus, GPa 87
71
Elongation at Break, % 6.3
1.0 to 2.8
Fatigue Strength, MPa 56
59 to 72
Poisson's Ratio 0.25
0.33
Shear Modulus, GPa 33
27
Tensile Strength: Ultimate (UTS), MPa 330
220 to 290
Tensile Strength: Yield (Proof), MPa 240
150 to 230

Thermal Properties

Latent Heat of Fusion, J/g 120
470
Maximum Temperature: Mechanical, °C 95
170
Melting Completion (Liquidus), °C 390
630
Melting Onset (Solidus), °C 380
590
Specific Heat Capacity, J/kg-K 410
890
Thermal Conductivity, W/m-K 110
150
Thermal Expansion, µm/m-K 27
22

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 26
36
Electrical Conductivity: Equal Weight (Specific), % IACS 37
120

Otherwise Unclassified Properties

Base Metal Price, % relative 12
9.5
Density, g/cm3 6.4
2.7
Embodied Carbon, kg CO2/kg material 3.0
8.0
Embodied Energy, MJ/kg 57
150
Embodied Water, L/kg 380
1120

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 19
2.7 to 5.6
Resilience: Unit (Modulus of Resilience), kJ/m3 330
160 to 390
Stiffness to Weight: Axial, points 7.5
14
Stiffness to Weight: Bending, points 23
50
Strength to Weight: Axial, points 14
23 to 29
Strength to Weight: Bending, points 16
30 to 35
Thermal Diffusivity, mm2/s 42
60
Thermal Shock Resistance, points 9.9
10 to 13

Alloy Composition


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Aluminum (Al), % 3.5 to 4.3
90.2 to 94.2
Cadmium (Cd), % 0 to 0.0050
0
Copper (Cu), % 0.7 to 1.3
1.0 to 1.5
Iron (Fe), % 0 to 0.1
0 to 0.65
Lead (Pb), % 0 to 0.0050
0 to 0.15
Magnesium (Mg), % 0.025 to 0.080
0.35 to 0.65
Manganese (Mn), % 0
0 to 0.55
Nickel (Ni), % 0 to 0.020
0 to 0.25
Silicon (Si), % 0 to 0.030
4.5 to 5.5
Tin (Sn), % 0 to 0.0030
0 to 0.050
Titanium (Ti), % 0
0 to 0.25
Zinc (Zn), % 94.3 to 95.7
0 to 0.15
Residuals, % 0
0 to 0.15