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Zamak 5 vs. SAE-AISI 5160 Steel

Zamak 5 belongs to the zinc alloys classification, while SAE-AISI 5160 steel belongs to the iron alloys. There are 31 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown.

For each property being compared, the top bar is Zamak 5 and the bottom bar is SAE-AISI 5160 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 92
200 to 340
Elastic (Young's, Tensile) Modulus, GPa 87
190
Elongation at Break, % 6.3
12 to 18
Fatigue Strength, MPa 56
180 to 650
Poisson's Ratio 0.25
0.29
Shear Modulus, GPa 33
73
Shear Strength, MPa 260
390 to 700
Tensile Strength: Ultimate (UTS), MPa 330
660 to 1150
Tensile Strength: Yield (Proof), MPa 240
280 to 1010

Thermal Properties

Latent Heat of Fusion, J/g 120
250
Maximum Temperature: Mechanical, °C 95
420
Melting Completion (Liquidus), °C 390
1450
Melting Onset (Solidus), °C 380
1410
Specific Heat Capacity, J/kg-K 410
470
Thermal Conductivity, W/m-K 110
43
Thermal Expansion, µm/m-K 27
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 26
7.2
Electrical Conductivity: Equal Weight (Specific), % IACS 37
8.3

Otherwise Unclassified Properties

Base Metal Price, % relative 12
2.1
Density, g/cm3 6.4
7.8
Embodied Carbon, kg CO2/kg material 3.0
1.4
Embodied Energy, MJ/kg 57
19
Embodied Water, L/kg 380
50

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 19
73 to 160
Resilience: Unit (Modulus of Resilience), kJ/m3 330
200 to 2700
Stiffness to Weight: Axial, points 7.5
13
Stiffness to Weight: Bending, points 23
24
Strength to Weight: Axial, points 14
23 to 41
Strength to Weight: Bending, points 16
22 to 31
Thermal Diffusivity, mm2/s 42
12
Thermal Shock Resistance, points 9.9
19 to 34

Alloy Composition

Aluminum (Al), % 3.5 to 4.3
0
Cadmium (Cd), % 0 to 0.0050
0
Carbon (C), % 0
0.56 to 0.61
Chromium (Cr), % 0
0.7 to 0.9
Copper (Cu), % 0.7 to 1.3
0
Iron (Fe), % 0 to 0.1
97.1 to 97.8
Lead (Pb), % 0 to 0.0050
0
Magnesium (Mg), % 0.025 to 0.080
0
Manganese (Mn), % 0
0.75 to 1.0
Nickel (Ni), % 0 to 0.020
0
Phosphorus (P), % 0
0 to 0.035
Silicon (Si), % 0 to 0.030
0.15 to 0.35
Sulfur (S), % 0
0 to 0.040
Tin (Sn), % 0 to 0.0030
0
Zinc (Zn), % 94.3 to 95.7
0