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Zamak 5 vs. C96400 Copper-nickel

Zamak 5 belongs to the zinc alloys classification, while C96400 copper-nickel belongs to the copper alloys. There are 28 material properties with values for both materials. Properties with values for just one material (7, in this case) are not shown.

For each property being compared, the top bar is Zamak 5 and the bottom bar is C96400 copper-nickel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 87
140
Elongation at Break, % 6.3
25
Poisson's Ratio 0.25
0.33
Shear Modulus, GPa 33
51
Tensile Strength: Ultimate (UTS), MPa 330
490
Tensile Strength: Yield (Proof), MPa 240
260

Thermal Properties

Latent Heat of Fusion, J/g 120
240
Maximum Temperature: Mechanical, °C 95
260
Melting Completion (Liquidus), °C 390
1240
Melting Onset (Solidus), °C 380
1170
Specific Heat Capacity, J/kg-K 410
400
Thermal Conductivity, W/m-K 110
28
Thermal Expansion, µm/m-K 27
15

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 26
5.0
Electrical Conductivity: Equal Weight (Specific), % IACS 37
5.1

Otherwise Unclassified Properties

Base Metal Price, % relative 12
45
Density, g/cm3 6.4
8.9
Embodied Carbon, kg CO2/kg material 3.0
5.9
Embodied Energy, MJ/kg 57
87
Embodied Water, L/kg 380
280

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 19
100
Resilience: Unit (Modulus of Resilience), kJ/m3 330
250
Stiffness to Weight: Axial, points 7.5
8.6
Stiffness to Weight: Bending, points 23
19
Strength to Weight: Axial, points 14
15
Strength to Weight: Bending, points 16
16
Thermal Diffusivity, mm2/s 42
7.8
Thermal Shock Resistance, points 9.9
17

Alloy Composition


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Aluminum (Al), % 3.5 to 4.3
0
Cadmium (Cd), % 0 to 0.0050
0
Carbon (C), % 0
0 to 0.15
Copper (Cu), % 0.7 to 1.3
62.3 to 71.3
Iron (Fe), % 0 to 0.1
0.25 to 1.5
Lead (Pb), % 0 to 0.0050
0 to 0.010
Magnesium (Mg), % 0.025 to 0.080
0
Manganese (Mn), % 0
0 to 1.5
Nickel (Ni), % 0 to 0.020
28 to 32
Niobium (Nb), % 0
0.5 to 1.5
Phosphorus (P), % 0
0 to 0.020
Silicon (Si), % 0 to 0.030
0 to 0.5
Sulfur (S), % 0
0 to 0.020
Tin (Sn), % 0 to 0.0030
0
Zinc (Zn), % 94.3 to 95.7
0
Residuals, % 0
0 to 0.5