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Zamak 5 vs. S44635 Stainless Steel

Zamak 5 belongs to the zinc alloys classification, while S44635 stainless steel belongs to the iron alloys. There are 31 material properties with values for both materials. Properties with values for just one material (7, in this case) are not shown.

For each property being compared, the top bar is Zamak 5 and the bottom bar is S44635 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 92
240
Elastic (Young's, Tensile) Modulus, GPa 87
210
Elongation at Break, % 6.3
23
Fatigue Strength, MPa 56
390
Poisson's Ratio 0.25
0.27
Shear Modulus, GPa 33
81
Shear Strength, MPa 260
450
Tensile Strength: Ultimate (UTS), MPa 330
710
Tensile Strength: Yield (Proof), MPa 240
580

Thermal Properties

Latent Heat of Fusion, J/g 120
300
Maximum Temperature: Mechanical, °C 95
1100
Melting Completion (Liquidus), °C 390
1460
Melting Onset (Solidus), °C 380
1420
Specific Heat Capacity, J/kg-K 410
470
Thermal Conductivity, W/m-K 110
16
Thermal Expansion, µm/m-K 27
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 26
2.2
Electrical Conductivity: Equal Weight (Specific), % IACS 37
2.5

Otherwise Unclassified Properties

Base Metal Price, % relative 12
22
Density, g/cm3 6.4
7.8
Embodied Carbon, kg CO2/kg material 3.0
4.4
Embodied Energy, MJ/kg 57
62
Embodied Water, L/kg 380
170

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 19
150
Resilience: Unit (Modulus of Resilience), kJ/m3 330
810
Stiffness to Weight: Axial, points 7.5
15
Stiffness to Weight: Bending, points 23
25
Strength to Weight: Axial, points 14
25
Strength to Weight: Bending, points 16
23
Thermal Diffusivity, mm2/s 42
4.4
Thermal Shock Resistance, points 9.9
23

Alloy Composition

Aluminum (Al), % 3.5 to 4.3
0
Cadmium (Cd), % 0 to 0.0050
0
Carbon (C), % 0
0 to 0.025
Chromium (Cr), % 0
24.5 to 26
Copper (Cu), % 0.7 to 1.3
0
Iron (Fe), % 0 to 0.1
61.5 to 68.5
Lead (Pb), % 0 to 0.0050
0
Magnesium (Mg), % 0.025 to 0.080
0
Manganese (Mn), % 0
0 to 1.0
Molybdenum (Mo), % 0
3.5 to 4.5
Nickel (Ni), % 0 to 0.020
3.5 to 4.5
Niobium (Nb), % 0
0.2 to 0.8
Nitrogen (N), % 0
0 to 0.035
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0 to 0.030
0 to 0.75
Sulfur (S), % 0
0 to 0.030
Tin (Sn), % 0 to 0.0030
0
Titanium (Ti), % 0
0.2 to 0.8
Zinc (Zn), % 94.3 to 95.7
0