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Zamak 5 vs. ZC63A Magnesium

Zamak 5 belongs to the zinc alloys classification, while ZC63A magnesium belongs to the magnesium alloys. There are 32 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is Zamak 5 and the bottom bar is ZC63A magnesium.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 92
60
Elastic (Young's, Tensile) Modulus, GPa 87
48
Elongation at Break, % 6.3
3.3
Fatigue Strength, MPa 56
94
Poisson's Ratio 0.25
0.29
Shear Modulus, GPa 33
19
Shear Strength, MPa 260
130
Tensile Strength: Ultimate (UTS), MPa 330
220
Tensile Strength: Yield (Proof), MPa 240
130

Thermal Properties

Latent Heat of Fusion, J/g 120
330
Maximum Temperature: Mechanical, °C 95
98
Melting Completion (Liquidus), °C 390
550
Melting Onset (Solidus), °C 380
470
Solidification (Pattern Maker's) Shrinkage, % 1.2
1.6
Specific Heat Capacity, J/kg-K 410
950
Thermal Conductivity, W/m-K 110
120
Thermal Expansion, µm/m-K 27
26

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 26
32
Electrical Conductivity: Equal Weight (Specific), % IACS 37
140

Otherwise Unclassified Properties

Base Metal Price, % relative 12
13
Density, g/cm3 6.4
2.1
Embodied Carbon, kg CO2/kg material 3.0
22
Embodied Energy, MJ/kg 57
150
Embodied Water, L/kg 380
920

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 19
6.3
Resilience: Unit (Modulus of Resilience), kJ/m3 330
190
Stiffness to Weight: Axial, points 7.5
13
Stiffness to Weight: Bending, points 23
58
Strength to Weight: Axial, points 14
29
Strength to Weight: Bending, points 16
38
Thermal Diffusivity, mm2/s 42
58
Thermal Shock Resistance, points 9.9
12

Alloy Composition


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Aluminum (Al), % 3.5 to 4.3
0
Cadmium (Cd), % 0 to 0.0050
0
Copper (Cu), % 0.7 to 1.3
2.4 to 3.0
Iron (Fe), % 0 to 0.1
0
Lead (Pb), % 0 to 0.0050
0
Magnesium (Mg), % 0.025 to 0.080
89.2 to 91.9
Manganese (Mn), % 0
0.25 to 0.75
Nickel (Ni), % 0 to 0.020
0 to 0.010
Silicon (Si), % 0 to 0.030
0 to 0.2
Tin (Sn), % 0 to 0.0030
0
Zinc (Zn), % 94.3 to 95.7
5.5 to 6.5
Residuals, % 0
0 to 0.3