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Zamak 5 vs. Zamak 2

Both Zamak 5 and Zamak 2 are zinc alloys. Both are furnished in the as-fabricated (no temper or treatment) condition. They have a very high 98% of their average alloy composition in common.

For each property being compared, the top bar is Zamak 5 and the bottom bar is Zamak 2.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 92
100
Compressive (Crushing) Strength, MPa 600
640
Elastic (Young's, Tensile) Modulus, GPa 87
87
Elongation at Break, % 6.3
6.0
Fatigue Strength, MPa 56
59
Knoop Hardness 120
130
Poisson's Ratio 0.25
0.26
Rockwell B Hardness 57
63
Shear Modulus, GPa 33
33
Shear Strength, MPa 260
320
Tensile Strength: Ultimate (UTS), MPa 330
360
Tensile Strength: Yield (Proof), MPa 240
270

Thermal Properties

Latent Heat of Fusion, J/g 120
130
Maximum Temperature: Mechanical, °C 95
95
Melting Completion (Liquidus), °C 390
390
Melting Onset (Solidus), °C 380
380
Solidification (Pattern Maker's) Shrinkage, % 1.2
1.3
Specific Heat Capacity, J/kg-K 410
410
Thermal Conductivity, W/m-K 110
110
Thermal Expansion, µm/m-K 27
28

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 26
25
Electrical Conductivity: Equal Weight (Specific), % IACS 37
35

Otherwise Unclassified Properties

Base Metal Price, % relative 12
12
Density, g/cm3 6.4
6.5
Embodied Carbon, kg CO2/kg material 3.0
3.0
Embodied Energy, MJ/kg 57
57
Embodied Water, L/kg 380
380

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 19
20
Resilience: Unit (Modulus of Resilience), kJ/m3 330
420
Stiffness to Weight: Axial, points 7.5
7.5
Stiffness to Weight: Bending, points 23
23
Strength to Weight: Axial, points 14
15
Strength to Weight: Bending, points 16
17
Thermal Diffusivity, mm2/s 42
41
Thermal Shock Resistance, points 9.9
11

Alloy Composition

Aluminum (Al), % 3.5 to 4.3
3.5 to 4.3
Cadmium (Cd), % 0 to 0.0050
0 to 0.0050
Copper (Cu), % 0.7 to 1.3
2.5 to 3.3
Iron (Fe), % 0 to 0.1
0 to 0.1
Lead (Pb), % 0 to 0.0050
0 to 0.0050
Magnesium (Mg), % 0.025 to 0.080
0.020 to 0.060
Nickel (Ni), % 0 to 0.020
0 to 0.020
Silicon (Si), % 0 to 0.030
0 to 0.030
Tin (Sn), % 0 to 0.0030
0 to 0.0030
Zinc (Zn), % 94.3 to 95.7
92.2 to 94