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Zamak 7 vs. 4115 Aluminum

Zamak 7 belongs to the zinc alloys classification, while 4115 aluminum belongs to the aluminum alloys. There are 31 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is Zamak 7 and the bottom bar is 4115 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 80
38 to 68
Elastic (Young's, Tensile) Modulus, GPa 86
70
Elongation at Break, % 13
1.1 to 11
Fatigue Strength, MPa 47
39 to 76
Poisson's Ratio 0.25
0.33
Shear Modulus, GPa 33
26
Shear Strength, MPa 210
71 to 130
Tensile Strength: Ultimate (UTS), MPa 280
120 to 220
Tensile Strength: Yield (Proof), MPa 250
39 to 190

Thermal Properties

Latent Heat of Fusion, J/g 120
420
Maximum Temperature: Mechanical, °C 95
160
Melting Completion (Liquidus), °C 390
640
Melting Onset (Solidus), °C 380
590
Specific Heat Capacity, J/kg-K 410
900
Thermal Conductivity, W/m-K 110
160
Thermal Expansion, µm/m-K 27
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 27
41
Electrical Conductivity: Equal Weight (Specific), % IACS 38
140

Otherwise Unclassified Properties

Base Metal Price, % relative 11
9.5
Density, g/cm3 6.4
2.7
Embodied Carbon, kg CO2/kg material 3.0
8.1
Embodied Energy, MJ/kg 57
150
Embodied Water, L/kg 380
1160

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 36
2.1 to 10
Resilience: Unit (Modulus of Resilience), kJ/m3 370
11 to 270
Stiffness to Weight: Axial, points 7.5
14
Stiffness to Weight: Bending, points 23
50
Strength to Weight: Axial, points 12
12 to 23
Strength to Weight: Bending, points 15
20 to 30
Thermal Diffusivity, mm2/s 43
66
Thermal Shock Resistance, points 8.6
5.2 to 9.9

Alloy Composition


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Aluminum (Al), % 3.5 to 4.3
94.6 to 97.4
Cadmium (Cd), % 0 to 0.0020
0
Copper (Cu), % 0 to 0.25
0.1 to 0.5
Iron (Fe), % 0 to 0.075
0 to 0.7
Lead (Pb), % 0 to 0.0030
0
Magnesium (Mg), % 0.0050 to 0.020
0.1 to 0.5
Manganese (Mn), % 0
0.6 to 1.2
Nickel (Ni), % 0.0050 to 0.020
0
Silicon (Si), % 0
1.8 to 2.2
Tin (Sn), % 0 to 0.0010
0
Zinc (Zn), % 95.3 to 96.5
0 to 0.2
Residuals, % 0
0 to 0.15