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ZA-27 vs. 5042 Aluminum

ZA-27 belongs to the zinc alloys classification, while 5042 aluminum belongs to the aluminum alloys. They have a modest 27% of their average alloy composition in common, which, by itself, doesn't mean much. There are 30 material properties with values for both materials. Properties with values for just one material (6, in this case) are not shown.

For each property being compared, the top bar is ZA-27 and the bottom bar is 5042 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 78
68
Elongation at Break, % 2.0 to 4.5
1.1 to 3.4
Fatigue Strength, MPa 110 to 170
97 to 120
Poisson's Ratio 0.27
0.33
Shear Modulus, GPa 31
26
Shear Strength, MPa 230 to 330
200
Tensile Strength: Ultimate (UTS), MPa 400 to 430
340 to 360
Tensile Strength: Yield (Proof), MPa 260 to 370
270 to 310

Thermal Properties

Latent Heat of Fusion, J/g 130
400
Maximum Temperature: Mechanical, °C 120
180
Melting Completion (Liquidus), °C 480
640
Melting Onset (Solidus), °C 380
570
Specific Heat Capacity, J/kg-K 530
900
Thermal Conductivity, W/m-K 130
130
Thermal Expansion, µm/m-K 26
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 30
33
Electrical Conductivity: Equal Weight (Specific), % IACS 53
110

Otherwise Unclassified Properties

Base Metal Price, % relative 11
9.5
Density, g/cm3 5.0
2.7
Embodied Carbon, kg CO2/kg material 4.2
8.8
Embodied Energy, MJ/kg 80
150
Embodied Water, L/kg 570
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 8.1 to 18
3.6 to 12
Resilience: Unit (Modulus of Resilience), kJ/m3 420 to 890
550 to 720
Stiffness to Weight: Axial, points 8.6
14
Stiffness to Weight: Bending, points 28
50
Strength to Weight: Axial, points 22 to 24
35 to 37
Strength to Weight: Bending, points 24 to 25
40 to 42
Thermal Diffusivity, mm2/s 47
53
Thermal Shock Resistance, points 14 to 15
15 to 16

Alloy Composition


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Aluminum (Al), % 25 to 28
94.2 to 96.8
Cadmium (Cd), % 0 to 0.0060
0
Chromium (Cr), % 0
0 to 0.1
Copper (Cu), % 2.0 to 2.5
0 to 0.15
Iron (Fe), % 0 to 0.1
0 to 0.35
Lead (Pb), % 0 to 0.0060
0
Magnesium (Mg), % 0.010 to 0.020
3.0 to 4.0
Manganese (Mn), % 0
0.2 to 0.5
Nickel (Ni), % 0 to 0.020
0
Silicon (Si), % 0 to 0.080
0 to 0.2
Tin (Sn), % 0 to 0.0030
0
Titanium (Ti), % 0
0 to 0.1
Zinc (Zn), % 69.3 to 73
0 to 0.25
Residuals, % 0
0 to 0.15