204.0-T4 Cast Aluminum
204.0-T4 aluminum is 204.0 aluminum in the T4 temper. To achieve this temper, the metal is solution heat-treated and naturally aged. The graph bars on the material properties cards below compare 204.0-T4 aluminum to: ANSI/AA cast aluminums (top), all aluminum alloys (middle), and the entire database (bottom). A full bar means this is the highest value in the relevant set. A half-full bar means it's 50% of the highest, and so on.
Mechanical Properties
Brinell Hardness
90
Elastic (Young's, Tensile) Modulus
71 GPa 10 x 106 psi
Elongation at Break
7.8 %
Fatigue Strength
77 MPa 11 x 103 psi
Poisson's Ratio
0.33
Shear Modulus
27 GPa 3.8 x 106 psi
Shear Strength
110 MPa 16 x 103 psi
Tensile Strength: Ultimate (UTS)
340 MPa 49 x 103 psi
Tensile Strength: Yield (Proof)
220 MPa 32 x 103 psi
Thermal Properties
Latent Heat of Fusion
390 J/g
Maximum Temperature: Mechanical
170 °C 340 °F
Melting Completion (Liquidus)
650 °C 1200 °F
Melting Onset (Solidus)
580 °C 1080 °F
Solidification (Pattern Maker's) Shrinkage
1.3 %
Specific Heat Capacity
880 J/kg-K 0.21 BTU/lb-°F
Thermal Conductivity
120 W/m-K 70 BTU/h-ft-°F
Thermal Expansion
19 µm/m-K
Electrical Properties
Electrical Conductivity: Equal Volume
29 % IACS
Electrical Conductivity: Equal Weight (Specific)
87 % IACS
Otherwise Unclassified Properties
Base Metal Price
11 % relative
Density
3.0 g/cm3 190 lb/ft3
Embodied Carbon
8.0 kg CO2/kg material
Embodied Energy
150 MJ/kg 65 x 103 BTU/lb
Embodied Water
1150 L/kg 140 gal/lb
Common Calculations
Resilience: Ultimate (Unit Rupture Work)
23 MJ/m3
Resilience: Unit (Modulus of Resilience)
350 kJ/m3
Stiffness to Weight: Axial
13 points
Stiffness to Weight: Bending
46 points
Strength to Weight: Axial
31 points
Strength to Weight: Bending
36 points
Thermal Diffusivity
46 mm2/s
Thermal Shock Resistance
18 points
Alloy Composition
| Al | 93.4 to 95.5 | |
| Cu | 4.2 to 5.0 | |
| Mg | 0.15 to 0.35 | |
| Ti | 0.15 to 0.3 | |
| Fe | 0 to 0.35 | |
| Si | 0 to 0.2 | |
| Mn | 0 to 0.1 | |
| Zn | 0 to 0.1 | |
| Ni | 0 to 0.050 | |
| Sn | 0 to 0.050 | |
| res. | 0 to 0.15 |
All values are % weight. Ranges represent what is permitted under applicable standards.
Followup Questions
Further Reading
ASTM B618: Standard Specification for Aluminum-Alloy Investment Castings
ASTM B108: Standard Specification for Aluminum-Alloy Permanent Mold Castings
ASTM B26: Standard Specification for Aluminum-Alloy Sand Castings
Handbook of Aluminum vol. 2: Alloy Production and Materials Manufacturing, George Totten and D. Scott MacKenzie (editors), 2003
Advanced Materials in Automotive Engineering, Jason Rowe (editor), 2012
Aluminum: Properties and Physical Metallurgy, John E. Hatch (editor), 1984
Properties and Selection: Nonferrous Alloys and Special-Purpose Materials, ASM Handbook vol. 2, ASM International, 1993