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AT4-6061 type I Sintered Aluminum

AT4-6061 type I is sintered 6061 aluminum in the T4 temper. To achieve this temper, the metal is solution heat-treated and naturally aged. It has the second lowest strength compared to the other variants of sintered 6061 aluminum.

The graph bars on the material properties cards below compare AT4-6061 type I to: otherwise unclassified aluminums (top), all aluminum alloys (middle), and the entire database (bottom). A full bar means this is the highest value in the relevant set. A half-full bar means it's 50% of the highest, and so on.

Mechanical Properties

Elastic (Young's, Tensile) Modulus

68 GPa 9.8 x 106 psi

Elongation at Break

3.5 %

Fatigue Strength

32 MPa 4.6 x 103 psi

Poisson's Ratio

0.33

Shear Modulus

25 GPa 3.7 x 106 psi

Tensile Strength: Ultimate (UTS)

97 MPa 14 x 103 psi

Tensile Strength: Yield (Proof)

79 MPa 11 x 103 psi

Thermal Properties

Latent Heat of Fusion

400 J/g

Maximum Temperature: Mechanical

170 °C 340 °F

Melting Completion (Liquidus)

640 °C 1180 °F

Melting Onset (Solidus)

610 °C 1130 °F

Specific Heat Capacity

900 J/kg-K 0.21 BTU/lb-°F

Thermal Conductivity

200 W/m-K 110 BTU/h-ft-°F

Thermal Expansion

23 µm/m-K

Electrical Properties

Electrical Conductivity: Equal Volume

52 % IACS

Electrical Conductivity: Equal Weight (Specific)

170 % IACS

Otherwise Unclassified Properties

Base Metal Price

9.5 % relative

Density

2.7 g/cm3 170 lb/ft3

Embodied Carbon

8.3 kg CO2/kg material

Embodied Energy

150 MJ/kg 66 x 103 BTU/lb

Embodied Water

1180 L/kg 140 gal/lb

Common Calculations

Resilience: Ultimate (Unit Rupture Work)

3.2 MJ/m3

Resilience: Unit (Modulus of Resilience)

46 kJ/m3

Stiffness to Weight: Axial

14 points

Stiffness to Weight: Bending

51 points

Strength to Weight: Axial

10 points

Strength to Weight: Bending

18 points

Thermal Diffusivity

81 mm2/s

Thermal Shock Resistance

4.4 points

Alloy Composition

Aluminum (Al)Al 96 to 99.4
Magnesium (Mg)Mg 0.4 to 1.2
Silicon (Si)Si 0.2 to 0.8
Copper (Cu)Cu 0 to 0.5
Residualsres. 0 to 1.5

All values are % weight. Ranges represent what is permitted under applicable standards.

Followup Questions

Further Reading

ASTM B595: Standard Specification for Sintered Aluminum Structural Parts

Sintering of Advanced Materials: Fundamentals and Processes, Zhigang Zak Fang (editor), 2010

Aluminum: Properties and Physical Metallurgy, John E. Hatch (editor), 1984

Properties and Selection: Nonferrous Alloys and Special-Purpose Materials, ASM Handbook vol. 2, ASM International, 1993

CRC Materials Science and Engineering Handbook, 4th ed., James F. Shackelford et al. (editors), 2015