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2024 Aluminum vs. ASTM Grade HI Steel

2024 aluminum belongs to the aluminum alloys classification, while ASTM grade HI steel belongs to the iron alloys. There are 29 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 2024 aluminum and the bottom bar is ASTM grade HI steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 71
200
Elongation at Break, % 4.0 to 16
11
Fatigue Strength, MPa 90 to 180
150
Poisson's Ratio 0.33
0.27
Shear Modulus, GPa 27
79
Tensile Strength: Ultimate (UTS), MPa 200 to 540
550
Tensile Strength: Yield (Proof), MPa 100 to 490
270

Thermal Properties

Latent Heat of Fusion, J/g 390
310
Maximum Temperature: Mechanical, °C 200
1100
Melting Completion (Liquidus), °C 640
1400
Melting Onset (Solidus), °C 500
1350
Specific Heat Capacity, J/kg-K 880
490
Thermal Conductivity, W/m-K 120
15
Thermal Expansion, µm/m-K 23
17

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 30
2.1
Electrical Conductivity: Equal Weight (Specific), % IACS 90
2.4

Otherwise Unclassified Properties

Base Metal Price, % relative 11
23
Density, g/cm3 3.0
7.8
Embodied Carbon, kg CO2/kg material 8.3
4.1
Embodied Energy, MJ/kg 150
59
Embodied Water, L/kg 1140
200

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 20 to 68
52
Resilience: Unit (Modulus of Resilience), kJ/m3 70 to 1680
180
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 46
25
Strength to Weight: Axial, points 18 to 50
20
Strength to Weight: Bending, points 25 to 49
19
Thermal Diffusivity, mm2/s 46
3.9
Thermal Shock Resistance, points 8.6 to 24
12

Alloy Composition


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Aluminum (Al), % 90.7 to 94.7
0
Carbon (C), % 0
0.2 to 0.5
Chromium (Cr), % 0 to 0.1
26 to 30
Copper (Cu), % 3.8 to 4.9
0
Iron (Fe), % 0 to 0.5
46.9 to 59.8
Magnesium (Mg), % 1.2 to 1.8
0
Manganese (Mn), % 0.3 to 0.9
0 to 2.0
Molybdenum (Mo), % 0
0 to 0.5
Nickel (Ni), % 0
14 to 18
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0 to 0.5
0 to 2.0
Sulfur (S), % 0
0 to 0.040
Titanium (Ti), % 0 to 0.15
0
Zinc (Zn), % 0 to 0.25
0
Zirconium (Zr), % 0 to 0.2
0
Residuals, % 0 to 0.15
0