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2024 Aluminum vs. S66286 Stainless Steel

2024 aluminum belongs to the aluminum alloys classification, while S66286 stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 2024 aluminum and the bottom bar is S66286 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 71
190
Elongation at Break, % 4.0 to 16
17 to 40
Fatigue Strength, MPa 90 to 180
240 to 410
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 27
75
Shear Strength, MPa 130 to 320
420 to 630
Tensile Strength: Ultimate (UTS), MPa 200 to 540
620 to 1020
Tensile Strength: Yield (Proof), MPa 100 to 490
280 to 670

Thermal Properties

Latent Heat of Fusion, J/g 390
300
Maximum Temperature: Mechanical, °C 200
920
Melting Completion (Liquidus), °C 640
1430
Melting Onset (Solidus), °C 500
1370
Specific Heat Capacity, J/kg-K 880
470
Thermal Conductivity, W/m-K 120
15
Thermal Expansion, µm/m-K 23
17

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 30
1.9
Electrical Conductivity: Equal Weight (Specific), % IACS 90
2.2

Otherwise Unclassified Properties

Base Metal Price, % relative 11
26
Density, g/cm3 3.0
7.9
Embodied Carbon, kg CO2/kg material 8.3
6.0
Embodied Energy, MJ/kg 150
87
Embodied Water, L/kg 1140
170

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 20 to 68
150 to 200
Resilience: Unit (Modulus of Resilience), kJ/m3 70 to 1680
190 to 1150
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 46
24
Strength to Weight: Axial, points 18 to 50
22 to 36
Strength to Weight: Bending, points 25 to 49
20 to 28
Thermal Diffusivity, mm2/s 46
4.0
Thermal Shock Resistance, points 8.6 to 24
13 to 22

Alloy Composition


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Aluminum (Al), % 90.7 to 94.7
0 to 0.35
Boron (B), % 0
0.0010 to 0.010
Carbon (C), % 0
0 to 0.080
Chromium (Cr), % 0 to 0.1
13.5 to 16
Copper (Cu), % 3.8 to 4.9
0
Iron (Fe), % 0 to 0.5
49.1 to 59.5
Magnesium (Mg), % 1.2 to 1.8
0
Manganese (Mn), % 0.3 to 0.9
0 to 2.0
Molybdenum (Mo), % 0
1.0 to 1.5
Nickel (Ni), % 0
24 to 27
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0 to 0.5
0 to 1.0
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.15
1.9 to 2.4
Vanadium (V), % 0
0.1 to 0.5
Zinc (Zn), % 0 to 0.25
0
Zirconium (Zr), % 0 to 0.2
0
Residuals, % 0 to 0.15
0

Comparable Variants