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2024 Aluminum vs. Zamak 2

2024 aluminum belongs to the aluminum alloys classification, while Zamak 2 belongs to the zinc alloys. There are 30 material properties with values for both materials. Properties with values for just one material (6, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 2024 aluminum and the bottom bar is Zamak 2.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 71
87
Elongation at Break, % 4.0 to 16
6.0
Fatigue Strength, MPa 90 to 180
59
Poisson's Ratio 0.33
0.26
Shear Modulus, GPa 27
33
Shear Strength, MPa 130 to 320
320
Tensile Strength: Ultimate (UTS), MPa 200 to 540
360
Tensile Strength: Yield (Proof), MPa 100 to 490
270

Thermal Properties

Latent Heat of Fusion, J/g 390
130
Maximum Temperature: Mechanical, °C 200
95
Melting Completion (Liquidus), °C 640
390
Melting Onset (Solidus), °C 500
380
Specific Heat Capacity, J/kg-K 880
410
Thermal Conductivity, W/m-K 120
110
Thermal Expansion, µm/m-K 23
28

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 30
25
Electrical Conductivity: Equal Weight (Specific), % IACS 90
35

Otherwise Unclassified Properties

Base Metal Price, % relative 11
12
Density, g/cm3 3.0
6.5
Embodied Carbon, kg CO2/kg material 8.3
3.0
Embodied Energy, MJ/kg 150
57
Embodied Water, L/kg 1140
380

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 20 to 68
20
Resilience: Unit (Modulus of Resilience), kJ/m3 70 to 1680
420
Stiffness to Weight: Axial, points 13
7.5
Stiffness to Weight: Bending, points 46
23
Strength to Weight: Axial, points 18 to 50
15
Strength to Weight: Bending, points 25 to 49
17
Thermal Diffusivity, mm2/s 46
41
Thermal Shock Resistance, points 8.6 to 24
11

Alloy Composition


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Aluminum (Al), % 90.7 to 94.7
3.5 to 4.3
Cadmium (Cd), % 0
0 to 0.0050
Chromium (Cr), % 0 to 0.1
0
Copper (Cu), % 3.8 to 4.9
2.5 to 3.3
Iron (Fe), % 0 to 0.5
0 to 0.1
Lead (Pb), % 0
0 to 0.0050
Magnesium (Mg), % 1.2 to 1.8
0.020 to 0.060
Manganese (Mn), % 0.3 to 0.9
0
Nickel (Ni), % 0
0 to 0.020
Silicon (Si), % 0 to 0.5
0 to 0.030
Tin (Sn), % 0
0 to 0.0030
Titanium (Ti), % 0 to 0.15
0
Zinc (Zn), % 0 to 0.25
92.2 to 94
Zirconium (Zr), % 0 to 0.2
0
Residuals, % 0 to 0.15
0