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1100 Aluminum vs. EN 1.4525 Stainless Steel

1100 aluminum belongs to the aluminum alloys classification, while EN 1.4525 stainless steel belongs to the iron alloys. There are 29 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 1100 aluminum and the bottom bar is EN 1.4525 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 69
190
Elongation at Break, % 1.1 to 32
5.6 to 13
Fatigue Strength, MPa 32 to 71
480 to 540
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
76
Tensile Strength: Ultimate (UTS), MPa 86 to 170
1030 to 1250
Tensile Strength: Yield (Proof), MPa 28 to 150
840 to 1120

Thermal Properties

Latent Heat of Fusion, J/g 400
280
Maximum Temperature: Mechanical, °C 180
860
Melting Completion (Liquidus), °C 660
1430
Melting Onset (Solidus), °C 640
1390
Specific Heat Capacity, J/kg-K 900
480
Thermal Conductivity, W/m-K 220
18
Thermal Expansion, µm/m-K 24
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 59
2.2
Electrical Conductivity: Equal Weight (Specific), % IACS 190
2.6

Otherwise Unclassified Properties

Base Metal Price, % relative 9.0
13
Density, g/cm3 2.7
7.8
Embodied Carbon, kg CO2/kg material 8.2
2.8
Embodied Energy, MJ/kg 150
39
Embodied Water, L/kg 1190
130

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 0.76 to 52
68 to 130
Resilience: Unit (Modulus of Resilience), kJ/m3 5.7 to 170
1820 to 3230
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
25
Strength to Weight: Axial, points 8.7 to 17
36 to 45
Strength to Weight: Bending, points 16 to 25
29 to 33
Thermal Diffusivity, mm2/s 90
4.7
Thermal Shock Resistance, points 3.7 to 7.4
34 to 41

Alloy Composition


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Aluminum (Al), % 99 to 99.95
0
Carbon (C), % 0
0 to 0.070
Chromium (Cr), % 0
15 to 17
Copper (Cu), % 0.050 to 0.2
2.5 to 4.0
Iron (Fe), % 0 to 1.0
70.4 to 79
Manganese (Mn), % 0 to 0.050
0 to 1.0
Molybdenum (Mo), % 0
0 to 0.8
Nickel (Ni), % 0
3.5 to 5.5
Niobium (Nb), % 0
0 to 0.35
Nitrogen (N), % 0
0 to 0.050
Phosphorus (P), % 0
0 to 0.035
Silicon (Si), % 0 to 1.0
0 to 0.8
Sulfur (S), % 0
0 to 0.025
Zinc (Zn), % 0 to 0.1
0
Residuals, % 0 to 0.15
0

Comparable Variants