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2024-O Aluminum vs. Annealed AISI 416

2024-O aluminum belongs to the aluminum alloys classification, while annealed AISI 416 belongs to the iron alloys. There are 31 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 2024-O aluminum and the bottom bar is annealed AISI 416.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 49
230
Elastic (Young's, Tensile) Modulus, GPa 71
190
Elongation at Break, % 15
31
Fatigue Strength, MPa 90
230
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 27
76
Shear Strength, MPa 130
340
Tensile Strength: Ultimate (UTS), MPa 200
510
Tensile Strength: Yield (Proof), MPa 100
290

Thermal Properties

Latent Heat of Fusion, J/g 390
270
Maximum Temperature: Mechanical, °C 200
680
Melting Completion (Liquidus), °C 640
1530
Melting Onset (Solidus), °C 500
1480
Specific Heat Capacity, J/kg-K 880
480
Thermal Conductivity, W/m-K 120
30
Thermal Expansion, µm/m-K 23
9.9

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 30
2.9
Electrical Conductivity: Equal Weight (Specific), % IACS 90
3.3

Otherwise Unclassified Properties

Base Metal Price, % relative 11
7.0
Density, g/cm3 3.0
7.7
Embodied Carbon, kg CO2/kg material 8.3
1.9
Embodied Energy, MJ/kg 150
27
Embodied Water, L/kg 1140
100

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 24
140
Resilience: Unit (Modulus of Resilience), kJ/m3 70
220
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 46
25
Strength to Weight: Axial, points 18
18
Strength to Weight: Bending, points 25
18
Thermal Diffusivity, mm2/s 46
8.1
Thermal Shock Resistance, points 8.6
19

Alloy Composition


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Aluminum (Al), % 90.7 to 94.7
0
Carbon (C), % 0
0 to 0.15
Chromium (Cr), % 0 to 0.1
12 to 14
Copper (Cu), % 3.8 to 4.9
0
Iron (Fe), % 0 to 0.5
83.2 to 87.9
Magnesium (Mg), % 1.2 to 1.8
0
Manganese (Mn), % 0.3 to 0.9
0 to 1.3
Phosphorus (P), % 0
0 to 0.060
Silicon (Si), % 0 to 0.5
0 to 1.0
Sulfur (S), % 0
0.15 to 0.35
Titanium (Ti), % 0 to 0.15
0
Zinc (Zn), % 0 to 0.25
0
Zirconium (Zr), % 0 to 0.2
0
Residuals, % 0 to 0.15
0