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2025 Aluminum vs. 1200 Aluminum

Both 2025 aluminum and 1200 aluminum are aluminum alloys. They have a moderately high 94% of their average alloy composition in common.

For each property being compared, the top bar is 2025 aluminum and the bottom bar is 1200 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 110
23 to 48
Elastic (Young's, Tensile) Modulus, GPa 72
69
Elongation at Break, % 15
1.1 to 28
Fatigue Strength, MPa 130
25 to 69
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 27
26
Shear Strength, MPa 240
54 to 100
Tensile Strength: Ultimate (UTS), MPa 400
85 to 180
Tensile Strength: Yield (Proof), MPa 260
28 to 160

Thermal Properties

Latent Heat of Fusion, J/g 400
400
Maximum Temperature: Mechanical, °C 190
170
Melting Completion (Liquidus), °C 640
660
Melting Onset (Solidus), °C 520
650
Specific Heat Capacity, J/kg-K 870
900
Thermal Conductivity, W/m-K 150
230
Thermal Expansion, µm/m-K 23
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 40
58
Electrical Conductivity: Equal Weight (Specific), % IACS 120
190

Otherwise Unclassified Properties

Base Metal Price, % relative 10
9.0
Density, g/cm3 3.0
2.7
Embodied Carbon, kg CO2/kg material 7.9
8.2
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1130
1190

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 55
2.0 to 19
Resilience: Unit (Modulus of Resilience), kJ/m3 450
5.7 to 180
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 46
50
Strength to Weight: Axial, points 37
8.7 to 19
Strength to Weight: Bending, points 40
16 to 26
Thermal Diffusivity, mm2/s 58
92
Thermal Shock Resistance, points 18
3.8 to 8.1

Alloy Composition


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Aluminum (Al), % 90.9 to 95.2
99 to 100
Chromium (Cr), % 0 to 0.1
0
Copper (Cu), % 3.9 to 5.0
0 to 0.050
Iron (Fe), % 0 to 1.0
0 to 1.0
Magnesium (Mg), % 0 to 0.050
0
Manganese (Mn), % 0.4 to 1.2
0 to 0.050
Silicon (Si), % 0.5 to 1.2
0 to 1.0
Titanium (Ti), % 0 to 0.15
0 to 0.050
Zinc (Zn), % 0 to 0.25
0 to 0.1
Residuals, % 0 to 0.15
0 to 0.15