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2025 Aluminum vs. 1235 Aluminum

Both 2025 aluminum and 1235 aluminum are aluminum alloys. They have a moderately high 94% of their average alloy composition in common. There are 30 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown.

For each property being compared, the top bar is 2025 aluminum and the bottom bar is 1235 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 72
69
Elongation at Break, % 15
28 to 34
Fatigue Strength, MPa 130
23 to 58
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 27
26
Shear Strength, MPa 240
52 to 56
Tensile Strength: Ultimate (UTS), MPa 400
80 to 84
Tensile Strength: Yield (Proof), MPa 260
23 to 57

Thermal Properties

Latent Heat of Fusion, J/g 400
400
Maximum Temperature: Mechanical, °C 190
170
Melting Completion (Liquidus), °C 640
640
Melting Onset (Solidus), °C 520
640
Specific Heat Capacity, J/kg-K 870
900
Thermal Conductivity, W/m-K 150
230
Thermal Expansion, µm/m-K 23
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 40
60
Electrical Conductivity: Equal Weight (Specific), % IACS 120
200

Otherwise Unclassified Properties

Base Metal Price, % relative 10
9.5
Density, g/cm3 3.0
2.7
Embodied Carbon, kg CO2/kg material 7.9
8.3
Embodied Energy, MJ/kg 150
160
Embodied Water, L/kg 1130
1190

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 55
17 to 25
Resilience: Unit (Modulus of Resilience), kJ/m3 450
3.8 to 24
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 46
50
Strength to Weight: Axial, points 37
8.2 to 8.6
Strength to Weight: Bending, points 40
15 to 16
Thermal Diffusivity, mm2/s 58
93
Thermal Shock Resistance, points 18
3.6 to 3.7

Alloy Composition


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Aluminum (Al), % 90.9 to 95.2
99.35 to 100
Chromium (Cr), % 0 to 0.1
0
Copper (Cu), % 3.9 to 5.0
0 to 0.050
Iron (Fe), % 0 to 1.0
0 to 0.65
Magnesium (Mg), % 0 to 0.050
0 to 0.050
Manganese (Mn), % 0.4 to 1.2
0 to 0.050
Silicon (Si), % 0.5 to 1.2
0 to 0.65
Titanium (Ti), % 0 to 0.15
0 to 0.060
Vanadium (V), % 0
0 to 0.050
Zinc (Zn), % 0 to 0.25
0 to 0.1
Residuals, % 0 to 0.15
0