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2025 Aluminum vs. 4032 Aluminum

Both 2025 aluminum and 4032 aluminum are aluminum alloys. Both are furnished in the T6 temper. They have 87% of their average alloy composition in common.

For each property being compared, the top bar is 2025 aluminum and the bottom bar is 4032 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 110
120
Elastic (Young's, Tensile) Modulus, GPa 72
73
Elongation at Break, % 15
6.7
Fatigue Strength, MPa 130
110
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 27
28
Shear Strength, MPa 240
260
Tensile Strength: Ultimate (UTS), MPa 400
390
Tensile Strength: Yield (Proof), MPa 260
320

Thermal Properties

Latent Heat of Fusion, J/g 400
570
Maximum Temperature: Mechanical, °C 190
180
Melting Completion (Liquidus), °C 640
570
Melting Onset (Solidus), °C 520
530
Specific Heat Capacity, J/kg-K 870
900
Thermal Conductivity, W/m-K 150
140
Thermal Expansion, µm/m-K 23
19

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 40
34
Electrical Conductivity: Equal Weight (Specific), % IACS 120
120

Otherwise Unclassified Properties

Base Metal Price, % relative 10
10
Density, g/cm3 3.0
2.6
Embodied Carbon, kg CO2/kg material 7.9
7.8
Embodied Energy, MJ/kg 150
140
Embodied Water, L/kg 1130
1030

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 55
25
Resilience: Unit (Modulus of Resilience), kJ/m3 450
700
Stiffness to Weight: Axial, points 13
15
Stiffness to Weight: Bending, points 46
53
Strength to Weight: Axial, points 37
41
Strength to Weight: Bending, points 40
45
Thermal Diffusivity, mm2/s 58
59
Thermal Shock Resistance, points 18
20

Alloy Composition


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Aluminum (Al), % 90.9 to 95.2
81.1 to 87.2
Chromium (Cr), % 0 to 0.1
0 to 0.1
Copper (Cu), % 3.9 to 5.0
0.5 to 1.3
Iron (Fe), % 0 to 1.0
0 to 1.0
Magnesium (Mg), % 0 to 0.050
0.8 to 1.3
Manganese (Mn), % 0.4 to 1.2
0
Nickel (Ni), % 0
0.5 to 1.3
Silicon (Si), % 0.5 to 1.2
11 to 13.5
Titanium (Ti), % 0 to 0.15
0
Zinc (Zn), % 0 to 0.25
0 to 0.25
Residuals, % 0 to 0.15
0 to 0.15