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2025 Aluminum vs. 5086 Aluminum

Both 2025 aluminum and 5086 aluminum are aluminum alloys. They have a moderately high 94% of their average alloy composition in common. There are 31 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown.

For each property being compared, the top bar is 2025 aluminum and the bottom bar is 5086 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 110
65 to 100
Elastic (Young's, Tensile) Modulus, GPa 72
68
Elongation at Break, % 15
1.7 to 20
Fatigue Strength, MPa 130
88 to 180
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 27
26
Shear Strength, MPa 240
160 to 230
Tensile Strength: Ultimate (UTS), MPa 400
270 to 390
Tensile Strength: Yield (Proof), MPa 260
110 to 320

Thermal Properties

Latent Heat of Fusion, J/g 400
400
Maximum Temperature: Mechanical, °C 190
190
Melting Completion (Liquidus), °C 640
640
Melting Onset (Solidus), °C 520
590
Specific Heat Capacity, J/kg-K 870
900
Thermal Conductivity, W/m-K 150
130
Thermal Expansion, µm/m-K 23
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 40
31
Electrical Conductivity: Equal Weight (Specific), % IACS 120
100

Otherwise Unclassified Properties

Base Metal Price, % relative 10
9.5
Density, g/cm3 3.0
2.7
Embodied Carbon, kg CO2/kg material 7.9
8.8
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1130
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 55
5.8 to 42
Resilience: Unit (Modulus of Resilience), kJ/m3 450
86 to 770
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 46
50
Strength to Weight: Axial, points 37
28 to 40
Strength to Weight: Bending, points 40
34 to 44
Thermal Diffusivity, mm2/s 58
52
Thermal Shock Resistance, points 18
12 to 17

Alloy Composition


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Aluminum (Al), % 90.9 to 95.2
93 to 96.3
Chromium (Cr), % 0 to 0.1
0.050 to 0.25
Copper (Cu), % 3.9 to 5.0
0 to 0.1
Iron (Fe), % 0 to 1.0
0 to 0.5
Magnesium (Mg), % 0 to 0.050
3.5 to 4.5
Manganese (Mn), % 0.4 to 1.2
0.2 to 0.7
Silicon (Si), % 0.5 to 1.2
0 to 0.4
Titanium (Ti), % 0 to 0.15
0 to 0.15
Zinc (Zn), % 0 to 0.25
0 to 0.25
Residuals, % 0 to 0.15
0 to 0.15