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2025 Aluminum vs. 511.0 Aluminum

Both 2025 aluminum and 511.0 aluminum are aluminum alloys. They have a moderately high 94% of their average alloy composition in common.

For each property being compared, the top bar is 2025 aluminum and the bottom bar is 511.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 110
50
Elastic (Young's, Tensile) Modulus, GPa 72
68
Elongation at Break, % 15
3.0
Fatigue Strength, MPa 130
55
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 27
25
Shear Strength, MPa 240
120
Tensile Strength: Ultimate (UTS), MPa 400
150
Tensile Strength: Yield (Proof), MPa 260
83

Thermal Properties

Latent Heat of Fusion, J/g 400
400
Maximum Temperature: Mechanical, °C 190
170
Melting Completion (Liquidus), °C 640
640
Melting Onset (Solidus), °C 520
590
Specific Heat Capacity, J/kg-K 870
900
Thermal Conductivity, W/m-K 150
140
Thermal Expansion, µm/m-K 23
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 40
36
Electrical Conductivity: Equal Weight (Specific), % IACS 120
120

Otherwise Unclassified Properties

Base Metal Price, % relative 10
9.5
Density, g/cm3 3.0
2.7
Embodied Carbon, kg CO2/kg material 7.9
8.8
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1130
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 55
3.7
Resilience: Unit (Modulus of Resilience), kJ/m3 450
51
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 46
51
Strength to Weight: Axial, points 37
15
Strength to Weight: Bending, points 40
23
Thermal Diffusivity, mm2/s 58
59
Thermal Shock Resistance, points 18
6.5

Alloy Composition


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Aluminum (Al), % 90.9 to 95.2
93.3 to 96.2
Chromium (Cr), % 0 to 0.1
0
Copper (Cu), % 3.9 to 5.0
0 to 0.15
Iron (Fe), % 0 to 1.0
0 to 0.5
Magnesium (Mg), % 0 to 0.050
3.5 to 4.5
Manganese (Mn), % 0.4 to 1.2
0 to 0.35
Silicon (Si), % 0.5 to 1.2
0.3 to 0.7
Titanium (Ti), % 0 to 0.15
0 to 0.25
Zinc (Zn), % 0 to 0.25
0 to 0.15
Residuals, % 0 to 0.15
0 to 0.15