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2025 Aluminum vs. 5154A Aluminum

Both 2025 aluminum and 5154A aluminum are aluminum alloys. They have a moderately high 94% of their average alloy composition in common.

For each property being compared, the top bar is 2025 aluminum and the bottom bar is 5154A aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 110
58 to 100
Elastic (Young's, Tensile) Modulus, GPa 72
68
Elongation at Break, % 15
1.1 to 19
Fatigue Strength, MPa 130
83 to 160
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 27
26
Shear Strength, MPa 240
140 to 210
Tensile Strength: Ultimate (UTS), MPa 400
230 to 370
Tensile Strength: Yield (Proof), MPa 260
96 to 320

Thermal Properties

Latent Heat of Fusion, J/g 400
400
Maximum Temperature: Mechanical, °C 190
190
Melting Completion (Liquidus), °C 640
650
Melting Onset (Solidus), °C 520
600
Specific Heat Capacity, J/kg-K 870
900
Thermal Conductivity, W/m-K 150
130
Thermal Expansion, µm/m-K 23
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 40
32
Electrical Conductivity: Equal Weight (Specific), % IACS 120
110

Otherwise Unclassified Properties

Base Metal Price, % relative 10
9.5
Density, g/cm3 3.0
2.7
Embodied Carbon, kg CO2/kg material 7.9
8.8
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1130
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 55
4.0 to 36
Resilience: Unit (Modulus of Resilience), kJ/m3 450
68 to 760
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 46
51
Strength to Weight: Axial, points 37
24 to 38
Strength to Weight: Bending, points 40
31 to 43
Thermal Diffusivity, mm2/s 58
53
Thermal Shock Resistance, points 18
10 to 16

Alloy Composition


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Aluminum (Al), % 90.9 to 95.2
93.7 to 96.9
Chromium (Cr), % 0 to 0.1
0 to 0.25
Copper (Cu), % 3.9 to 5.0
0 to 0.1
Iron (Fe), % 0 to 1.0
0 to 0.5
Magnesium (Mg), % 0 to 0.050
3.1 to 3.9
Manganese (Mn), % 0.4 to 1.2
0 to 0.5
Silicon (Si), % 0.5 to 1.2
0 to 0.5
Titanium (Ti), % 0 to 0.15
0 to 0.2
Zinc (Zn), % 0 to 0.25
0 to 0.2
Residuals, % 0 to 0.15
0 to 0.15