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2025 Aluminum vs. 535.0 Aluminum

Both 2025 aluminum and 535.0 aluminum are aluminum alloys. They have a moderately high 93% of their average alloy composition in common. There are 31 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown.

For each property being compared, the top bar is 2025 aluminum and the bottom bar is 535.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 110
70
Elastic (Young's, Tensile) Modulus, GPa 72
67
Elongation at Break, % 15
10
Fatigue Strength, MPa 130
70
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 27
25
Shear Strength, MPa 240
190
Tensile Strength: Ultimate (UTS), MPa 400
270
Tensile Strength: Yield (Proof), MPa 260
140

Thermal Properties

Latent Heat of Fusion, J/g 400
390
Maximum Temperature: Mechanical, °C 190
170
Melting Completion (Liquidus), °C 640
630
Melting Onset (Solidus), °C 520
570
Specific Heat Capacity, J/kg-K 870
910
Thermal Conductivity, W/m-K 150
100
Thermal Expansion, µm/m-K 23
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 40
23
Electrical Conductivity: Equal Weight (Specific), % IACS 120
79

Otherwise Unclassified Properties

Base Metal Price, % relative 10
9.5
Density, g/cm3 3.0
2.6
Embodied Carbon, kg CO2/kg material 7.9
9.4
Embodied Energy, MJ/kg 150
160
Embodied Water, L/kg 1130
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 55
24
Resilience: Unit (Modulus of Resilience), kJ/m3 450
150
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 46
51
Strength to Weight: Axial, points 37
28
Strength to Weight: Bending, points 40
35
Thermal Diffusivity, mm2/s 58
42
Thermal Shock Resistance, points 18
12

Alloy Composition


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Aluminum (Al), % 90.9 to 95.2
91.5 to 93.6
Beryllium (Be), % 0
0.0030 to 0.0070
Boron (B), % 0
0 to 0.0050
Chromium (Cr), % 0 to 0.1
0
Copper (Cu), % 3.9 to 5.0
0 to 0.050
Iron (Fe), % 0 to 1.0
0 to 0.15
Magnesium (Mg), % 0 to 0.050
6.2 to 7.5
Manganese (Mn), % 0.4 to 1.2
0.1 to 0.25
Silicon (Si), % 0.5 to 1.2
0 to 0.15
Titanium (Ti), % 0 to 0.15
0.1 to 0.25
Zinc (Zn), % 0 to 0.25
0
Residuals, % 0 to 0.15
0 to 0.15