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2025 Aluminum vs. 5657 Aluminum

Both 2025 aluminum and 5657 aluminum are aluminum alloys. They have a moderately high 93% of their average alloy composition in common.

For each property being compared, the top bar is 2025 aluminum and the bottom bar is 5657 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 110
40 to 50
Elastic (Young's, Tensile) Modulus, GPa 72
68
Elongation at Break, % 15
6.6 to 15
Fatigue Strength, MPa 130
74 to 88
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 27
26
Shear Strength, MPa 240
92 to 110
Tensile Strength: Ultimate (UTS), MPa 400
150 to 200
Tensile Strength: Yield (Proof), MPa 260
140 to 170

Thermal Properties

Latent Heat of Fusion, J/g 400
400
Maximum Temperature: Mechanical, °C 190
180
Melting Completion (Liquidus), °C 640
660
Melting Onset (Solidus), °C 520
640
Specific Heat Capacity, J/kg-K 870
900
Thermal Conductivity, W/m-K 150
210
Thermal Expansion, µm/m-K 23
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 40
54
Electrical Conductivity: Equal Weight (Specific), % IACS 120
180

Otherwise Unclassified Properties

Base Metal Price, % relative 10
9.5
Density, g/cm3 3.0
2.7
Embodied Carbon, kg CO2/kg material 7.9
8.4
Embodied Energy, MJ/kg 150
160
Embodied Water, L/kg 1130
1200

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 55
9.7 to 27
Resilience: Unit (Modulus of Resilience), kJ/m3 450
140 to 200
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 46
50
Strength to Weight: Axial, points 37
15 to 20
Strength to Weight: Bending, points 40
23 to 28
Thermal Diffusivity, mm2/s 58
84
Thermal Shock Resistance, points 18
6.7 to 8.6

Alloy Composition


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Aluminum (Al), % 90.9 to 95.2
98.5 to 99.4
Chromium (Cr), % 0 to 0.1
0
Copper (Cu), % 3.9 to 5.0
0 to 0.1
Gallium (Ga), % 0
0 to 0.030
Iron (Fe), % 0 to 1.0
0 to 0.1
Magnesium (Mg), % 0 to 0.050
0.6 to 1.0
Manganese (Mn), % 0.4 to 1.2
0 to 0.030
Silicon (Si), % 0.5 to 1.2
0 to 0.080
Titanium (Ti), % 0 to 0.15
0
Vanadium (V), % 0
0 to 0.050
Zinc (Zn), % 0 to 0.25
0 to 0.050
Residuals, % 0 to 0.15
0 to 0.050