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2025 Aluminum vs. 6065 Aluminum

Both 2025 aluminum and 6065 aluminum are aluminum alloys. They have a moderately high 95% of their average alloy composition in common. There are 30 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown.

For each property being compared, the top bar is 2025 aluminum and the bottom bar is 6065 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 72
68
Elongation at Break, % 15
4.5 to 11
Fatigue Strength, MPa 130
96 to 110
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 27
26
Shear Strength, MPa 240
190 to 230
Tensile Strength: Ultimate (UTS), MPa 400
310 to 400
Tensile Strength: Yield (Proof), MPa 260
270 to 380

Thermal Properties

Latent Heat of Fusion, J/g 400
400
Maximum Temperature: Mechanical, °C 190
180
Melting Completion (Liquidus), °C 640
640
Melting Onset (Solidus), °C 520
590
Specific Heat Capacity, J/kg-K 870
890
Thermal Conductivity, W/m-K 150
170
Thermal Expansion, µm/m-K 23
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 40
43
Electrical Conductivity: Equal Weight (Specific), % IACS 120
140

Otherwise Unclassified Properties

Base Metal Price, % relative 10
11
Density, g/cm3 3.0
2.8
Embodied Carbon, kg CO2/kg material 7.9
8.4
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1130
1200

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 55
17 to 34
Resilience: Unit (Modulus of Resilience), kJ/m3 450
540 to 1040
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 46
49
Strength to Weight: Axial, points 37
31 to 40
Strength to Weight: Bending, points 40
36 to 43
Thermal Diffusivity, mm2/s 58
67
Thermal Shock Resistance, points 18
14 to 18

Alloy Composition


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Aluminum (Al), % 90.9 to 95.2
94.4 to 98.2
Bismuth (Bi), % 0
0.5 to 1.5
Chromium (Cr), % 0 to 0.1
0 to 0.15
Copper (Cu), % 3.9 to 5.0
0.15 to 0.4
Iron (Fe), % 0 to 1.0
0 to 0.7
Lead (Pb), % 0
0 to 0.050
Magnesium (Mg), % 0 to 0.050
0.8 to 1.2
Manganese (Mn), % 0.4 to 1.2
0 to 0.15
Silicon (Si), % 0.5 to 1.2
0.4 to 0.8
Titanium (Ti), % 0 to 0.15
0 to 0.1
Zinc (Zn), % 0 to 0.25
0 to 0.25
Zirconium (Zr), % 0
0 to 0.15
Residuals, % 0 to 0.15
0 to 0.15