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2025 Aluminum vs. 8090 Aluminum

Both 2025 aluminum and 8090 aluminum are aluminum alloys. They have a moderately high 95% of their average alloy composition in common. There are 29 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown.

For each property being compared, the top bar is 2025 aluminum and the bottom bar is 8090 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 72
67
Elongation at Break, % 15
3.5 to 13
Fatigue Strength, MPa 130
91 to 140
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 27
25
Tensile Strength: Ultimate (UTS), MPa 400
340 to 490
Tensile Strength: Yield (Proof), MPa 260
210 to 420

Thermal Properties

Latent Heat of Fusion, J/g 400
400
Maximum Temperature: Mechanical, °C 190
190
Melting Completion (Liquidus), °C 640
660
Melting Onset (Solidus), °C 520
600
Specific Heat Capacity, J/kg-K 870
960
Thermal Conductivity, W/m-K 150
95 to 160
Thermal Expansion, µm/m-K 23
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 40
20
Electrical Conductivity: Equal Weight (Specific), % IACS 120
66

Otherwise Unclassified Properties

Base Metal Price, % relative 10
18
Density, g/cm3 3.0
2.7
Embodied Carbon, kg CO2/kg material 7.9
8.6
Embodied Energy, MJ/kg 150
170
Embodied Water, L/kg 1130
1160

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 55
16 to 41
Resilience: Unit (Modulus of Resilience), kJ/m3 450
340 to 1330
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 46
50
Strength to Weight: Axial, points 37
34 to 49
Strength to Weight: Bending, points 40
39 to 50
Thermal Diffusivity, mm2/s 58
36 to 60
Thermal Shock Resistance, points 18
15 to 22

Alloy Composition


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Aluminum (Al), % 90.9 to 95.2
93 to 98.4
Chromium (Cr), % 0 to 0.1
0 to 0.1
Copper (Cu), % 3.9 to 5.0
1.0 to 1.6
Iron (Fe), % 0 to 1.0
0 to 0.3
Lithium (Li), % 0
2.2 to 2.7
Magnesium (Mg), % 0 to 0.050
0.6 to 1.3
Manganese (Mn), % 0.4 to 1.2
0 to 0.1
Silicon (Si), % 0.5 to 1.2
0 to 0.2
Titanium (Ti), % 0 to 0.15
0 to 0.1
Zinc (Zn), % 0 to 0.25
0 to 0.25
Zirconium (Zr), % 0
0.040 to 0.16
Residuals, % 0 to 0.15
0 to 0.15