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2025 Aluminum vs. AWS BMg-1

2025 aluminum belongs to the aluminum alloys classification, while AWS BMg-1 belongs to the magnesium alloys. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown.

For each property being compared, the top bar is 2025 aluminum and the bottom bar is AWS BMg-1.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 72
47
Elongation at Break, % 15
3.8
Fatigue Strength, MPa 130
72
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 27
18
Shear Strength, MPa 240
100
Tensile Strength: Ultimate (UTS), MPa 400
180
Tensile Strength: Yield (Proof), MPa 260
110

Thermal Properties

Latent Heat of Fusion, J/g 400
350
Maximum Temperature: Mechanical, °C 190
130
Melting Completion (Liquidus), °C 640
600
Melting Onset (Solidus), °C 520
440
Specific Heat Capacity, J/kg-K 870
980
Thermal Conductivity, W/m-K 150
76
Thermal Expansion, µm/m-K 23
26

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 40
11
Electrical Conductivity: Equal Weight (Specific), % IACS 120
55

Otherwise Unclassified Properties

Base Metal Price, % relative 10
12
Density, g/cm3 3.0
1.8
Embodied Carbon, kg CO2/kg material 7.9
22
Embodied Energy, MJ/kg 150
160
Embodied Water, L/kg 1130
980

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 55
5.9
Resilience: Unit (Modulus of Resilience), kJ/m3 450
120
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 46
66
Strength to Weight: Axial, points 37
27
Strength to Weight: Bending, points 40
39
Thermal Diffusivity, mm2/s 58
43
Thermal Shock Resistance, points 18
10

Alloy Composition


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Aluminum (Al), % 90.9 to 95.2
8.3 to 9.7
Beryllium (Be), % 0
0.00020 to 0.00080
Chromium (Cr), % 0 to 0.1
0
Copper (Cu), % 3.9 to 5.0
0 to 0.050
Iron (Fe), % 0 to 1.0
0 to 0.0050
Magnesium (Mg), % 0 to 0.050
86.1 to 89.8
Manganese (Mn), % 0.4 to 1.2
0.15 to 1.5
Nickel (Ni), % 0
0 to 0.0050
Silicon (Si), % 0.5 to 1.2
0 to 0.050
Titanium (Ti), % 0 to 0.15
0
Zinc (Zn), % 0 to 0.25
1.7 to 2.3
Residuals, % 0 to 0.15
0 to 0.3