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2025 Aluminum vs. B535.0 Aluminum

Both 2025 aluminum and B535.0 aluminum are aluminum alloys. They have a moderately high 93% of their average alloy composition in common.

For each property being compared, the top bar is 2025 aluminum and the bottom bar is B535.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 110
65
Elastic (Young's, Tensile) Modulus, GPa 72
66
Elongation at Break, % 15
10
Fatigue Strength, MPa 130
62
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 27
25
Shear Strength, MPa 240
210
Tensile Strength: Ultimate (UTS), MPa 400
260
Tensile Strength: Yield (Proof), MPa 260
130

Thermal Properties

Latent Heat of Fusion, J/g 400
390
Maximum Temperature: Mechanical, °C 190
170
Melting Completion (Liquidus), °C 640
630
Melting Onset (Solidus), °C 520
550
Specific Heat Capacity, J/kg-K 870
910
Thermal Conductivity, W/m-K 150
96
Thermal Expansion, µm/m-K 23
25

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 40
24
Electrical Conductivity: Equal Weight (Specific), % IACS 120
82

Otherwise Unclassified Properties

Base Metal Price, % relative 10
9.5
Density, g/cm3 3.0
2.6
Embodied Carbon, kg CO2/kg material 7.9
9.4
Embodied Energy, MJ/kg 150
160
Embodied Water, L/kg 1130
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 55
22
Resilience: Unit (Modulus of Resilience), kJ/m3 450
130
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 46
51
Strength to Weight: Axial, points 37
28
Strength to Weight: Bending, points 40
35
Thermal Diffusivity, mm2/s 58
40
Thermal Shock Resistance, points 18
11

Alloy Composition


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Aluminum (Al), % 90.9 to 95.2
91.7 to 93.4
Chromium (Cr), % 0 to 0.1
0
Copper (Cu), % 3.9 to 5.0
0 to 0.1
Iron (Fe), % 0 to 1.0
0 to 0.15
Magnesium (Mg), % 0 to 0.050
6.5 to 7.5
Manganese (Mn), % 0.4 to 1.2
0 to 0.050
Silicon (Si), % 0.5 to 1.2
0 to 0.15
Titanium (Ti), % 0 to 0.15
0.1 to 0.25
Zinc (Zn), % 0 to 0.25
0
Residuals, % 0 to 0.15
0 to 0.15