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2025 Aluminum vs. Monel K-500

2025 aluminum belongs to the aluminum alloys classification, while Monel K-500 belongs to the nickel alloys. There are 30 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 2025 aluminum and the bottom bar is Monel K-500.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 72
160
Elongation at Break, % 15
25 to 36
Fatigue Strength, MPa 130
260 to 560
Poisson's Ratio 0.33
0.32
Shear Modulus, GPa 27
61
Shear Strength, MPa 240
430 to 700
Tensile Strength: Ultimate (UTS), MPa 400
640 to 1100
Tensile Strength: Yield (Proof), MPa 260
310 to 880

Thermal Properties

Latent Heat of Fusion, J/g 400
270
Maximum Temperature: Mechanical, °C 190
900
Melting Completion (Liquidus), °C 640
1350
Melting Onset (Solidus), °C 520
1320
Specific Heat Capacity, J/kg-K 870
440
Thermal Conductivity, W/m-K 150
18
Thermal Expansion, µm/m-K 23
14

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 40
3.1
Electrical Conductivity: Equal Weight (Specific), % IACS 120
3.2

Otherwise Unclassified Properties

Base Metal Price, % relative 10
50
Density, g/cm3 3.0
8.7
Embodied Carbon, kg CO2/kg material 7.9
8.1
Embodied Energy, MJ/kg 150
120
Embodied Water, L/kg 1130
280

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 55
180 to 260
Resilience: Unit (Modulus of Resilience), kJ/m3 450
300 to 2420
Stiffness to Weight: Axial, points 13
10
Stiffness to Weight: Bending, points 46
21
Strength to Weight: Axial, points 37
21 to 35
Strength to Weight: Bending, points 40
19 to 27
Thermal Diffusivity, mm2/s 58
4.8
Thermal Shock Resistance, points 18
21 to 36

Alloy Composition

Aluminum (Al), % 90.9 to 95.2
2.3 to 3.2
Carbon (C), % 0
0 to 0.18
Chromium (Cr), % 0 to 0.1
0
Copper (Cu), % 3.9 to 5.0
27 to 33
Iron (Fe), % 0 to 1.0
0 to 2.0
Magnesium (Mg), % 0 to 0.050
0
Manganese (Mn), % 0.4 to 1.2
0 to 1.5
Nickel (Ni), % 0
63 to 70.4
Silicon (Si), % 0.5 to 1.2
0 to 0.5
Sulfur (S), % 0
0 to 0.010
Titanium (Ti), % 0 to 0.15
0.35 to 0.85
Zinc (Zn), % 0 to 0.25
0
Residuals, % 0 to 0.15
0