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2025 Aluminum vs. Titanium 6-5-0.5

2025 aluminum belongs to the aluminum alloys classification, while titanium 6-5-0.5 belongs to the titanium alloys. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown.

For each property being compared, the top bar is 2025 aluminum and the bottom bar is titanium 6-5-0.5.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 72
100
Elongation at Break, % 15
6.7
Fatigue Strength, MPa 130
530
Poisson's Ratio 0.33
0.32
Shear Modulus, GPa 27
40
Shear Strength, MPa 240
630
Tensile Strength: Ultimate (UTS), MPa 400
1080
Tensile Strength: Yield (Proof), MPa 260
990

Thermal Properties

Latent Heat of Fusion, J/g 400
410
Maximum Temperature: Mechanical, °C 190
300
Melting Completion (Liquidus), °C 640
1610
Melting Onset (Solidus), °C 520
1560
Specific Heat Capacity, J/kg-K 870
550
Thermal Conductivity, W/m-K 150
4.2
Thermal Expansion, µm/m-K 23
9.4

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 40
1.0
Electrical Conductivity: Equal Weight (Specific), % IACS 120
2.1

Otherwise Unclassified Properties

Base Metal Price, % relative 10
41
Density, g/cm3 3.0
4.5
Embodied Carbon, kg CO2/kg material 7.9
33
Embodied Energy, MJ/kg 150
540
Embodied Water, L/kg 1130
180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 55
71
Resilience: Unit (Modulus of Resilience), kJ/m3 450
4630
Stiffness to Weight: Axial, points 13
13
Stiffness to Weight: Bending, points 46
35
Strength to Weight: Axial, points 37
67
Strength to Weight: Bending, points 40
52
Thermal Diffusivity, mm2/s 58
1.7
Thermal Shock Resistance, points 18
79

Alloy Composition


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Aluminum (Al), % 90.9 to 95.2
5.7 to 6.3
Carbon (C), % 0
0 to 0.080
Chromium (Cr), % 0 to 0.1
0
Copper (Cu), % 3.9 to 5.0
0
Hydrogen (H), % 0
0 to 0.015
Iron (Fe), % 0 to 1.0
0 to 0.2
Magnesium (Mg), % 0 to 0.050
0
Manganese (Mn), % 0.4 to 1.2
0
Molybdenum (Mo), % 0
0.25 to 0.75
Nitrogen (N), % 0
0 to 0.050
Oxygen (O), % 0
0 to 0.19
Silicon (Si), % 0.5 to 1.2
0 to 0.4
Titanium (Ti), % 0 to 0.15
85.6 to 90.1
Zinc (Zn), % 0 to 0.25
0
Zirconium (Zr), % 0
4.0 to 6.0
Residuals, % 0 to 0.15
0 to 0.4