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2025 Aluminum vs. Titanium 6-6-2

2025 aluminum belongs to the aluminum alloys classification, while titanium 6-6-2 belongs to the titanium alloys. There are 29 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown.

For each property being compared, the top bar is 2025 aluminum and the bottom bar is titanium 6-6-2.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 72
120
Elongation at Break, % 15
6.7 to 9.0
Fatigue Strength, MPa 130
590 to 670
Poisson's Ratio 0.33
0.32
Shear Modulus, GPa 27
44
Shear Strength, MPa 240
670 to 800
Tensile Strength: Ultimate (UTS), MPa 400
1140 to 1370
Tensile Strength: Yield (Proof), MPa 260
1040 to 1230

Thermal Properties

Latent Heat of Fusion, J/g 400
400
Maximum Temperature: Mechanical, °C 190
310
Melting Completion (Liquidus), °C 640
1610
Melting Onset (Solidus), °C 520
1560
Specific Heat Capacity, J/kg-K 870
540
Thermal Conductivity, W/m-K 150
5.5
Thermal Expansion, µm/m-K 23
9.4

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 40
1.1
Electrical Conductivity: Equal Weight (Specific), % IACS 120
2.1

Otherwise Unclassified Properties

Base Metal Price, % relative 10
40
Density, g/cm3 3.0
4.8
Embodied Carbon, kg CO2/kg material 7.9
29
Embodied Energy, MJ/kg 150
470
Embodied Water, L/kg 1130
200

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 55
89 to 99
Stiffness to Weight: Axial, points 13
13
Stiffness to Weight: Bending, points 46
34
Strength to Weight: Axial, points 37
66 to 79
Strength to Weight: Bending, points 40
50 to 57
Thermal Diffusivity, mm2/s 58
2.1
Thermal Shock Resistance, points 18
75 to 90

Alloy Composition


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Aluminum (Al), % 90.9 to 95.2
5.0 to 6.0
Carbon (C), % 0
0 to 0.050
Chromium (Cr), % 0 to 0.1
0
Copper (Cu), % 3.9 to 5.0
0.35 to 1.0
Hydrogen (H), % 0
0 to 0.015
Iron (Fe), % 0 to 1.0
0.35 to 1.0
Magnesium (Mg), % 0 to 0.050
0
Manganese (Mn), % 0.4 to 1.2
0
Molybdenum (Mo), % 0
5.0 to 6.0
Nitrogen (N), % 0
0 to 0.040
Oxygen (O), % 0
0 to 0.2
Silicon (Si), % 0.5 to 1.2
0
Tin (Sn), % 0
1.5 to 2.5
Titanium (Ti), % 0 to 0.15
82.8 to 87.8
Zinc (Zn), % 0 to 0.25
0
Residuals, % 0 to 0.15
0 to 0.4