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2025 Aluminum vs. S17400 Stainless Steel

2025 aluminum belongs to the aluminum alloys classification, while S17400 stainless steel belongs to the iron alloys. There are 31 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 2025 aluminum and the bottom bar is S17400 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 110
280 to 440
Elastic (Young's, Tensile) Modulus, GPa 72
190
Elongation at Break, % 15
11 to 21
Fatigue Strength, MPa 130
380 to 670
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 27
75
Shear Strength, MPa 240
570 to 830
Tensile Strength: Ultimate (UTS), MPa 400
910 to 1390
Tensile Strength: Yield (Proof), MPa 260
580 to 1250

Thermal Properties

Latent Heat of Fusion, J/g 400
280
Maximum Temperature: Mechanical, °C 190
850
Melting Completion (Liquidus), °C 640
1440
Melting Onset (Solidus), °C 520
1400
Specific Heat Capacity, J/kg-K 870
480
Thermal Conductivity, W/m-K 150
17
Thermal Expansion, µm/m-K 23
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 40
2.3
Electrical Conductivity: Equal Weight (Specific), % IACS 120
2.6

Otherwise Unclassified Properties

Base Metal Price, % relative 10
14
Density, g/cm3 3.0
7.8
Embodied Carbon, kg CO2/kg material 7.9
2.7
Embodied Energy, MJ/kg 150
39
Embodied Water, L/kg 1130
130

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 55
140 to 160
Resilience: Unit (Modulus of Resilience), kJ/m3 450
880 to 4060
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 46
25
Strength to Weight: Axial, points 37
32 to 49
Strength to Weight: Bending, points 40
27 to 35
Thermal Diffusivity, mm2/s 58
4.5
Thermal Shock Resistance, points 18
30 to 46

Alloy Composition


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Aluminum (Al), % 90.9 to 95.2
0
Carbon (C), % 0
0 to 0.070
Chromium (Cr), % 0 to 0.1
15 to 17
Copper (Cu), % 3.9 to 5.0
3.0 to 5.0
Iron (Fe), % 0 to 1.0
70.4 to 78.9
Magnesium (Mg), % 0 to 0.050
0
Manganese (Mn), % 0.4 to 1.2
0 to 1.0
Nickel (Ni), % 0
3.0 to 5.0
Niobium (Nb), % 0
0.15 to 0.45
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0.5 to 1.2
0 to 1.0
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.15
0
Zinc (Zn), % 0 to 0.25
0
Residuals, % 0 to 0.15
0