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2025 Aluminum vs. ZE63A Magnesium

2025 aluminum belongs to the aluminum alloys classification, while ZE63A magnesium belongs to the magnesium alloys. There are 31 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown.

For each property being compared, the top bar is 2025 aluminum and the bottom bar is ZE63A magnesium.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 110
73
Elastic (Young's, Tensile) Modulus, GPa 72
46
Elongation at Break, % 15
7.7
Fatigue Strength, MPa 130
120
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 27
17
Shear Strength, MPa 240
170
Tensile Strength: Ultimate (UTS), MPa 400
300
Tensile Strength: Yield (Proof), MPa 260
190

Thermal Properties

Latent Heat of Fusion, J/g 400
330
Maximum Temperature: Mechanical, °C 190
170
Melting Completion (Liquidus), °C 640
510
Melting Onset (Solidus), °C 520
390
Specific Heat Capacity, J/kg-K 870
950
Thermal Conductivity, W/m-K 150
110
Thermal Expansion, µm/m-K 23
27

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 40
31
Electrical Conductivity: Equal Weight (Specific), % IACS 120
140

Otherwise Unclassified Properties

Base Metal Price, % relative 10
22
Density, g/cm3 3.0
2.0
Embodied Carbon, kg CO2/kg material 7.9
24
Embodied Energy, MJ/kg 150
180
Embodied Water, L/kg 1130
920

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 55
20
Resilience: Unit (Modulus of Resilience), kJ/m3 450
400
Stiffness to Weight: Axial, points 13
12
Stiffness to Weight: Bending, points 46
58
Strength to Weight: Axial, points 37
40
Strength to Weight: Bending, points 40
48
Thermal Diffusivity, mm2/s 58
57
Thermal Shock Resistance, points 18
17

Alloy Composition


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Aluminum (Al), % 90.9 to 95.2
0
Chromium (Cr), % 0 to 0.1
0
Copper (Cu), % 3.9 to 5.0
0 to 0.1
Iron (Fe), % 0 to 1.0
0
Magnesium (Mg), % 0 to 0.050
89.6 to 92
Manganese (Mn), % 0.4 to 1.2
0
Nickel (Ni), % 0
0 to 0.010
Silicon (Si), % 0.5 to 1.2
0
Titanium (Ti), % 0 to 0.15
0
Unspecified Rare Earths, % 0
2.1 to 3.0
Zinc (Zn), % 0 to 0.25
5.5 to 6.0
Zirconium (Zr), % 0
0.4 to 1.0
Residuals, % 0 to 0.15
0 to 0.3