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204.0 Aluminum vs. 2025 Aluminum

Both 204.0 aluminum and 2025 aluminum are aluminum alloys. They have a very high 98% of their average alloy composition in common. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown.

For each property being compared, the top bar is 204.0 aluminum and the bottom bar is 2025 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 90 to 120
110
Elastic (Young's, Tensile) Modulus, GPa 71
72
Elongation at Break, % 5.7 to 7.8
15
Fatigue Strength, MPa 63 to 77
130
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 27
27
Tensile Strength: Ultimate (UTS), MPa 230 to 340
400
Tensile Strength: Yield (Proof), MPa 180 to 220
260

Thermal Properties

Latent Heat of Fusion, J/g 390
400
Maximum Temperature: Mechanical, °C 170
190
Melting Completion (Liquidus), °C 650
640
Melting Onset (Solidus), °C 580
520
Specific Heat Capacity, J/kg-K 880
870
Thermal Conductivity, W/m-K 120
150
Thermal Expansion, µm/m-K 19
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 29 to 34
40
Electrical Conductivity: Equal Weight (Specific), % IACS 87 to 100
120

Otherwise Unclassified Properties

Base Metal Price, % relative 11
10
Density, g/cm3 3.0
3.0
Embodied Carbon, kg CO2/kg material 8.0
7.9
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1150
1130

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 12 to 23
55
Resilience: Unit (Modulus of Resilience), kJ/m3 220 to 350
450
Stiffness to Weight: Axial, points 13
13
Stiffness to Weight: Bending, points 46
46
Strength to Weight: Axial, points 21 to 31
37
Strength to Weight: Bending, points 28 to 36
40
Thermal Diffusivity, mm2/s 46
58
Thermal Shock Resistance, points 12 to 18
18

Alloy Composition


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Aluminum (Al), % 93.4 to 95.5
90.9 to 95.2
Chromium (Cr), % 0
0 to 0.1
Copper (Cu), % 4.2 to 5.0
3.9 to 5.0
Iron (Fe), % 0 to 0.35
0 to 1.0
Magnesium (Mg), % 0.15 to 0.35
0 to 0.050
Manganese (Mn), % 0 to 0.1
0.4 to 1.2
Nickel (Ni), % 0 to 0.050
0
Silicon (Si), % 0 to 0.2
0.5 to 1.2
Tin (Sn), % 0 to 0.050
0
Titanium (Ti), % 0.15 to 0.3
0 to 0.15
Zinc (Zn), % 0 to 0.1
0 to 0.25
Residuals, % 0 to 0.15
0 to 0.15